How to cut a mosaic on a grid without chips
Just as with the tiles, there are at least two options with an electric tile cutter and with the help of an angle grinder.
Boring of mosaics with an electric tile cutter
Example of work with a mosaic from the Polish factory Paradyz.
At first we tried to cut the mosaic in the standard way, like a tile with the glaze upwards.
But I’ll tell you right away: it’s not very comfortable to cut mosaic like that.
The mosaic is all moving, every single chip of the mosaic is pressed by the disk of the machine, to press and fix it by hand, too, not very much work. In general, after a little bit of agony, somehow we got it trimmed.
It was decided to try turning the mosaic glaze down and laying it on the other side of the cutting wheel.
It is more difficult to hold the mosaic itself, but at least from this angle it is much better to see what and how it is cut. In addition, it keeps the tile firmly on the machine’s table top and cannot be moved by the diamond disc.
When shaving ceramic mosaics should not go to the glaze, about 0.5-1mm.
When cladding niches and shelves, you can combine the outer corners of the bored mosaic and tile.
Trimming a mosaic with an angle grinder
If the first method was more wet, the second is more dusty.
Example of work with Italian mosaics factory Atlas Concorde.
To begin with, you need to fix the mosaic by laying it glazed down and leaving open a corner of the ceramic (clay), which we need to cut.
You can use the clamps and hold the mosaic to the table through the board / panel.
Now slowly remove the excess clay, layer by layer.
For a cleaner and nicer cut you need to finish it with a file, t.е. with sandpaper on a block or with a sanding pad on an angle grinder (with sandpaper on velcro or turtle).
If you use an angle grinder, it should be with a speed regulator. Grind at the lowest speed possible.
The mosaic of tiles on the grid is much easier to lay on the surface than individual elements.
Each manufacturer of mosaics has its own matrix, the distance between the joints and the amount of mosaic on the grid, and determines the uniqueness of mosaic panels
Therefore, to create an individual pattern from small elements special dies are used. They come in:
Standard size matrix 30 by 30 cm, most often they have a square shape. Also there are matrixes of rectangular form with the size of the sides, a multiple of 30 cm.
Working with modules of natural stone
Modules come in two types: hand-punched and factory-made. Depending on the complexity of the work choose the right option. For manual production special cutters are used. Industrial modules come in different types, the strongest have a thickness of 10 mm. Also elements with a thickness of 6 mm are produced. They can be made of natural stone: marble, travertine. The natural colors of the stone create interesting and pleasing combinations.
How I cut the mosaic to fit it into the corners of the pool bowl.
In order to lay the mosaic in this spot of the corner, the mosaic had to be cut off. and if such a corner goes from top to bottom, you have to cut a lot of mosaic.
First, I tried breaking the mosaic with pliers or pliers. With some skill and the use of paper as pads, I started to get it, but the labor intensity was high, and the performance is low. A lot of the mosaic went to waste (discarded). It could break diagonally, or whatever, but not in the right way.And at the same time, to lay a single mosaic, in the absence of a framework, one small tile takes a long time.
Then I decided to try cutting with an “angle grinder” with a diamond wheel.The experience was a success.On a flat board, use transparent tape to glue a pre-cut strip of mosaic glued on a paper base. Next, we cut through the mosaic at the required angle angle angle grinder, depending on how wide you want a mosaic tile in a corner of the pool.
Hold the angle grinder must be straight, do not twitch, and lead evenly. Pay attention to safety rules when working with this tool.
Peel off the adhesive tape, which held a strip of mosaic. Be careful after such work small particles of glass remain on your hands. Rinse them off with water.
Next, we lay this strip on the glue, where it is required. With this method of cutting and the subsequent laying of the mosaic in the corners, things go faster. The departure of the mosaic with this method of cutting becomes less.
How to cut a mosaic on the grid without chipping
To date, wall tile is a common attribute of any room, as it combines not only comfort, but also aesthetics. And a mosaic created from tiles can realize limitless interior fantasies.
Cutting a mosaic is not an easy thing, not only for the amateur, but also for a professional. Some cut a mosaic grinder, this method is absolutely not suitable for beginners in this business, as it is difficult, dangerous and time-consuming. Many craftsmen use a glass cutter, but this method requires a fair amount of skill. As for the amateur, it is easier and simpler to use special cutters.
Before you cut the wall tile, you need to soak it in water for 40-60 minutes.
When performing the work you will need pliers for mosaic tiles, a board, masking tape, protective goggles and gloves.
Skillfully cut out the contours of the mosaic, comes only with experience. So if you use pliers for the first time, then you know that you’ll break more than one tile before you get the hang of nibbling off pieces of it. So practice beforehand on scraps or old tiles.
To give the mosaic tiles the desired shape, take special cutters. Hold them by the very ends of the handles to maximize the leverage pressure and direct them toward the line of the cut. Clamp the wall tile firmly between your fingers and set the cutters on it. If you want to cut a tile in half, position the cutting edges of the pliers in the middle of the tile. If you need to cut a small piece, use the pliers to grab a piece and press smoothly on the handles of the cutters. Set the direction of the cut by turning the head of the cutter. If you cut the tiles unevenly, break off the excess and trim with a fine file or grindstone.
Never forget to wear eye protection and gloves when doing this. Because the sharp splinters of tile fly in different directions.
How to Easily & Safely Cut Mosaic / Small Tiles➔ Either 12″x12″ Sheets or Individually (DIY Tip)
There is also such a kind of pliers as roller cutters. This type of tool allows you to cut the wall tile into very small pieces, as well as give it any shape. Only work with roller cutters, mostly masters, as here you need certain skills and experience.
Similarly, when working with an angle grinder, some dexterity is required. The movement should be very smooth and even. To begin with, you should cut a strip of tile, put it on a smooth surface and fix it with a normal scotch tape. After that, at the right angle carefully cut the tile with an angle grinder. When working, the tool is held strictly perpendicular to the tile surface. After finishing the cut, remove the scotch tape that fixes the tiles to the board.
How to lay ceramic tiles
alt=”How to lay ceramic tiles” width=”146″ height=”110″ /Tile laying is an expensive job. A good craftsman takes for this work an amount comparable to the price of purchased tiles. With patience and perseverance, you can cope with the work yourself. Only you need to remember that a mistake made at the beginning of the work, can nullify all the efforts made. So you need to approach this issue very responsibly and carefully.
Stencils for tiles
alt=”stencils for tiles” width=”110″ height=”110″ / Ceramic tiles. a universal finishing material. At present, thanks to the development of manufacturing technology, it marks the second “birth. New types of ceramic tiles have been developed that are more beautiful to look at and have a high durability.
How to cut a mosaic: professional tips for tilers
Mosaic tiles are a frequent guest in the interior of the house. A wide variety of shades, styles, shapes and sizes allows you to create a unique design in any direction. In addition, the mosaic combines not only practicality and functionality, but also aesthetics.
However, the cutting of this cladding material, as well as its masonry, the process is technologically complex. A traditional angle grinder or glass cutter are not suitable options, as they can damage the material.
So how to cut a mosaic to keep its aesthetic appearance and integrity? Professional tilers recommend using a special tool during the cutting process. cutters for mosaic tiles. And about how to use them to cut mosaic, read on.
Professional tilers recommend soaking the facing material in water for 40-60 minutes before working. Also during the cutting process, in addition to cutters for mosaics, you will need safety glasses, gloves, tape, board.
If you don’t know how to cut a mosaic with a special cutter, we recommend to get used to defective or old tiles beforehand. Then start cutting. It is more convenient to hold a pair of pliers at the very ends of their handles so that you can increase the pressure of the lever and ease the process of breaking. You can also guide the line of the cut by turning the cutter’s cutting part. In case you cut the cladding unevenly, the excess material can be trimmed with a fine file or grinder.
For safety purposes, always use protective goggles and gloves, as sharp and small splinters of mosaic can hurt you.
For cutting mosaic tiles also use roller cutters, a convenient and functional tool that can be used to cut the tiles even into very small elements and give them any shape.
To ensure that the final result does not disappoint you, it is better to turn to professionals. And in our store you can buy a huge range of mosaics and tiles by going to the catalog.
Cutting tiles with the mosaic pliers is done as follows. The pliers are held with the working hand (usually right hand) and the mosaic is held securely with the other hand. It is important that the tile is in a stationary position, otherwise achieving an accurate cut will be difficult.
The marked segment of the mosaic is placed between the cutters. In this case the movement of the cutting mechanism tile should not interfere. To set the direction of the break it is necessary to turn the head of the cutters in the right direction. Then break off the tile. To get good results you need a little practice on unnecessary pieces of tile.
Pliers for mosaic tiles
For a straight cut of the mosaic, quite often use pliers or tweezers, designed specifically for this case. These hand tools are sold in almost every building supply store, along with screwdrivers and pliers.
In order to properly make the cut, you need to take them in the cutting hand while holding the mosaic firmly and motionless with your other hand (index, middle and thumb). Next, you need to put the mosaic between the two surfaces of the cutters. Now, having overlapped the tile with the blades, about halfway through, make a break. Set the direction of the break by turning the cutters to one side or the other. To make the effort stronger, hold the cutters near the ends of the handles. First, it is desirable to practice on the rough mosaic, and then move on to the main patterns.
For the kitchen, the most common type of glass mosaic is of Vienna glass, which will never go out of fashion. The color gamut is limitless, the smaller the elements, the more interesting the pattern can lay out. A mosaic of Vienna glass will always be in fashion.
Another great option for glass mosaics. smalt. It has a saturated range of colors it is a strong and durable material that does not suffer from high temperatures and aggressive chemicals.
Materials for creating a decorative surface
Today, for the convenience of laying a mosaic is mounted on a special flexible mesh size of about 30 by 30 centimeters. The grid under the mosaic tiles can be metal or plastic. In some cases, instead of the grid use paper. In this case, the mosaic is placed paper outward, after which, when wet, it is easily separated from the front surface of the material.