How to cut conveyor tape into strips. Advantages of cutting on the machine

How to cut a conveyor tape with your own hands

Starting to lay a laminated floor, you need to know not only how to cut a laminate at home, but also how to use tools correctly. Among the main determining moments regarding the features of working with laminate, the following can be noted:

• Large efforts should not be used when cutting laminate;
• With a poorly cut, the board should be laid by the damaged side under the baseboard;
• To obtain the perfect cut, the workpiece should be placed downward when working with a corner grinding and a circular saw or upside down when an electrician;
• Before the rez, check the calculations several times in order to prevent damage to the materials;
• Figure cuts should be performed using a template for measuring bends, gluing construction tape into the place of cutting.

Rules of cutting

The laminated wood-bearing plate is made of waste from lumber of deciduous and conifers, while the plate has lightness and is used for the manufacture of furniture structures. Most domestic masters prefer a laminated wood-brown stove when choosing raw materials for the manufacture of furniture. This material is relatively inexpensive, and in retail outlets there is always a wide variety of colors and textures to choose from. The difficulty in working with a laminated wood-brown slab is that sawing off part of a sheet of the desired size can be very difficult due to the fact that a fragile laminated layer creates a crack and chipping at the site of sawing. Knowing some techniques used in the work helps to cope with this task.

To cut the laminated woody stove, you need to arm yourself with a saw with small cloves.

over, the smaller and more often they will be located on the tool canvas, the cleaner and smoother the finished cut of laminated material will turn out.

For neat and high.quality performance of sawing work, it is necessary to act in a certain sequence.

• On the sheet, a laminated wood-based slab is necessary to outline a fishing line for a trimmer of a saw, where to tightly glue a paper sticky strip. The tape will not allow the saws of the saw to crush the layer of lamination during the implementation of the saw process.
• With the help of an awl or a knife blade, a groove with a recess is carried out on a mowing fishing line. Thus, we cut out a thin layer of lamination in advance, simplifying our task during sawing. Moving along this groove, the canvas of the sawing tool will make movements on the tangent plane, while cutting the deep layers of the wood-based material.
• When performing the cut, it is recommended to hold the saw canvas at an acute angle relative to the working plane of the slab.
• If the work on sawing is performed using an electric tool, the speed of supplying the cutting canvas should be minimal so that the saw can not vibrate and bend.
• After the sawing off is performed, the cutting cut must be treated first with the help of a file, and then using sandpaper. The cut must be treated with movements from the center to the edge of the workpiece.

To protect the cut place on the workpiece from the further appearance of chips or cracks, it is closed by applying adhesive tape from melamine, or the end cans are fixed, which can have a t-shaped or C-shaped appearance.

After such a decorative disguise, not only the appearance of the stove improves, but the service life of the material also increases.

Gluing the conveyor tape by hot volulcanization

The method of connecting the conveyor tape using hot vulcanization is the most reliable of all currently available. It is used in industries that use heat.resistant or elastic bands for strip conveyors.

This method has the following advantages:

Important! Hot vulcanization of conveyor ribbons is prohibited to use in the following conditions:

How to cut off a conveyor tape

A conveyor rubber tape with a textile or cable frame is a high.strength product, the cutting of which requires the use of special equipment and tools. This product is received for sale in the form of stripes wound up to the coil, so the cutting of the canvas is included in the cost of its sale. The question of how to cut off the conveyor tape arises among users already during operation, regarding one of the types of service. Immediately note that the implementation of this procedure manually is actually feasible only if it is necessary to separate the element by width.

The need for transverse cutting of the cargo.free canvas in production usually occurs due to stretching of the product. In such a situation, shortening is supposed by cutting off an extra fragment, followed by the ends of the ends, as a rule, by mechanical locks. To perform this operation, a hand cutter or an electric drill equipped with a saw disk for cutting leaf rubber is suitable. Thus, before cutting off the conveyor tape, you should take care of the right tool.

In practice, problems are much more often observed, the solution of which involves the longitudinal cutting of the element, which is explained by uneven wear of the canvas along the length. When transporting different cargoes, the conveyor path experiences constant loads of a certain nature, as a result of which the surface is abloomed in the center, or damaged from the edges. Write off the served products in the scrap. A unprofitable solution, so most owners choose alternative tactics, trying to repair the part by removing defective sections. Of course, in this case, the tape is significantly reduced in width, but this does not interfere with the use of the product on narrower and less loaded conveyor systems.

Specimens with frying edges are restored by cutting off the problematic parts. If the damage is concentrated in the central part, the element is cut in two, separating the worn middle. Any of the repair options needs to automate the process. The cutting of the tape in the shared direction is carried out using a special machine equipped with equalizing shafts and cutter. These devices allow you to cut the canvases of any width along strictly parallel lines, building the desired segment size.

Another reason for the popularity of longitudinal dismemberment is the use of a non.standard width canvas. As you know, the conveyor tape is delivered for sale in a standard ratio of width and thickness parameters. However, in reality, it is sometimes necessary to install a narrow but thick canvas, which is extremely difficult to purchase in the category of standard products. A machine with rollers will help to quickly solve the problem without unnecessary costs.

Rubbering rubber tapes with the ability to seal the sides is included in the list of services of the enterprise Veles Group LLC. Contact phones 7 (495) 799-36-46, 8 (800) 700-41-43, our address: g. Ave. Mira, D. 102.

How to cut rubber

Rubber should be cut with a thin blade. It all depends on how thick the existing rubber workpiece. It can be a thin and sharp knife or thin saw. A thick blade will get stronger in a rubber blank and it will be much more difficult to cope with the task.

In addition to the main tool with which rubber is cutting, a lubricant will also be needed. The fact is that a saw or knife stucks in a rubber workpiece, so the cutting is very complicated. If the rubber is greased with soap or some other grease (you can use anything), then the matter will go much better, because the cutting tool will glide well and stop getting stuck.

Disk for angular grinder 125mm along the rubber of transporter Vatzo Multicut

Showing knife shows itself well. At the same time, it is better to cut rubber not like a loaf, but literally rip it off with a knife. So the work will be done much faster, easier and more accurate.

Milling mill

The milling cutter allows you to get the cleanest edge of the workpiece, while the quality will not be so easy to distinguish from the format, and sometimes it will be even better.

First you need to saw the blanket with a jigsaw, making the indentation from the marginal braid of 2-3 mm, and then align the spit line on the template. Typically, for this, a second piece of laminated wood-bearing plate sawed on a formature is used to make it a suitable size.

It is necessary to use a copy mill, that is, which with a bearing. So you can get a very clean cut. Among the shortcomings of working with a milling mill, a lot of trouble can be distinguished, since there is a need for accurate markup, preliminary files of workpieces and in setting templates for a milling cutter.

Cutting conveyor tape

Ribbon conveyor systems. widespread type of equipment used in various industries and farm. The popularity of transporters is due to the simplicity of the device, high performance and ease of operation. The working body of the lines of continuous movement is a flexible strip that simultaneously performs the function of the carrier carrier and the traction element. It is not surprising that over time the product wears out and needs to be replaced.

The canvas of the modern conveyor, as the achievement of high technologies, has a complex structure and is an expensive product. When the degree of wear of the tape reaches a critical condition dictated by production requirements, the owners of the equipment have to organize not only the purchase of a new component, but also the disposal of the worked.out copy. Given the fact that the storage of a written.off conveyor tape is complicated by the bulky product, it makes sense to take care of the export and sale. By the way, in some cases, the worn conveyor path may still serve as the benefit of production on another conveyor model.

Cutting conveyor tape. a procedure that implies not only cutting strips into segments of the desired length, but also a repair option. During the operation of conveyor equipment, this phenomenon as damage to the edges of the track is often observed while the central part is preserved. In such a situation, there is an opportunity to give the product a “second life” by longitudinal circumcision. Double.sided removal of defective parts allows you to get material for use on narrower conveyors, and in order to prevent stratification of the bromic surfaces, it is enough to treat them with adhesive compounds.

Cutting the conveyor tape is carried out by means of a special machine consisting of a bed and shafts that regulate the width of the material. Models of such devices are selected, depending on the composition of the conveyor canvas. For rubber band, polyurethane and polyvinyl chloride samples, separate modifications of the machines are used. After adjusting the width, the canvas stretches between the shafts, during which the cutting tool of the unit cuts out unnecessary centimeters, forming an even strip, which is wound into a neat roll.

The company Veles Group LLC has several versions of vehicles for longitudinal cutting, which makes it possible to work with canvases of any material performance. If you want to repair a worn conveyor path and buy a new or former use, call us by phone 7 (495) 799-36-46, 8 (800) 700-41-43, rush to our office at G. Ave. Mira, D. 102.

Separate attention deserves pruning rubber.vehicle modifications. In this case, you have to perform operations manually. The procedure is characterized by increased complexity, therefore it is justified only for processing small fragments. If necessary, large.scale cutting, you should contact the production workshops equipped with special automatic lines.

A method of cutting the tapes equipped with amplifying gaskets and a device for cutting such tapes

The invention can be used to cut, in particular, conveyor tapes from reinforced elastomer. In the cutting method, the tape is placed between two clamping blocks and pressed them to each other together with the tape located between them. At the same time, the tapes are cut with a knife with a drive and move the knife along the clamping pads and across the longitudinal location of the tape through its material. The latter when cutting is captured on both sides by the cutting edges of the knife, forming an acute angle among themselves. Each of the cutting edges is performed straight or convex towards the tape. The cutting device contains a clamping mechanism of two clamping pads installed across the tape with the possibility of pressing to each other and the clamp of the tape among themselves. The device contains a knife with at least one cutting edge, installed with the possibility of moving along the clamping mechanism using the drive. The cutting edge of the knife is made straight or convex towards the tape. At an acute angle, an additional cutting edge is located to this cutting edge to arrange the material of the material when it cuts it between both cutting edges. The invention allows you to cut any types of tapes equipped. Cutting tool for a long time retains stability during operation. 2 s. and 11 s.P.F-l, 12 silt.

The invention relates to the method of cutting the tapes equipped with amplifying gaskets, in particular, cutting conveyor tapes from reinforced elastomer, in which the tape is placed between two clamping blocks and pressed them to each other together with the tape located between them, and at the same time using the drive using the drive Along the clamping pads and across the longitudinal direction of the tape, a knife leads through its material through its material.

The invention also relates to a device for cutting tapes equipped with amplifying gaskets, in particular conveyor tapes from reinforced elastomer, containing a clamping mechanism from two clamping pads installed across the tape with the possibility of clutching each other and clamping it together, as well as a knife at least from one cutting edge, installed with the possibility of moving along the clamping mechanism using the drive.

The method and device for cutting the above species are described in the utility model of France N 2458497. Elastic tape, which can be a fabric of threads with a rubber coating, is cut with many transverse cuts into separate stripes, which are then used to make a tire frame. The tape used as the starting material is clamped between the two clamping blocks pressed to each other, and then a knife installed with the possibility of horizontal movement is carried out through the material of the tape. The material of the tape adjacent to the rubber conveyor tape. In order to avoid cutting the conveyor tape on the lower edge of the knife with two sickle.shaped blades, extensions equipped with rounding were made like a thickening. When cutting, the thickening partially presses the elastic conveyor tape down into the wide groove of the lower clamping pad, so the conveyor tape does not receive damage when cutting. The knife is motionless on a carriage moving exactly along the upper clamping pad. The height of the knife cutting is established so that the edge of the cut tape when cutting slides along the upper side of the thickening and, thereby, in the transition between the thickening and the sickle.shaped knife blade.

A well.known cutting device can be used for fabrics, in particular fabrics from threads with rubber coating. For example, it turned out to be unsuitable for cutting the high loads designed for high loads, in particular conveyor ribbons reinforced with steel wires, used, for example, for transporting openings in open and underground methods.

Conveyor tapes reinforced with steel cables or wire grids are currently cut mainly by hand, since suitable machines and machine methods have not been developed. As a rule, for this, the elastomer is first cutting reinforcing on both sides in the form of a deep wedge. Then, with the help of the manager, each separate steel wire is cut by the hands of the standard detachment. It is this work, for which at least three people are required, extremely difficult and associated with significant noise, as well as with the release of a large amount of dust. When working with a cutting grinding circle, it is impossible to prevent the seizure of rubber material, which is why this work is additionally related to the release of vapors and an unpleasant noise. In the usual way, cutting the steel of the conveyor tape 2 m wide lasts from half an hour to an hour. Such a period of time is acceptable when it comes to one.time cutting of the tape, for example, with the aim of repairing. On the contrary, it is completely unacceptable when it is necessary to cut the worn conveyor tape into separate short pieces in order to process it, as will be required in the future due to increasingly tougher laws on environmental protection.

The invention is based on the task of creating a method by which you can quickly and with the long resistance of the used cutting tool cut any types of tapes equipped with amplifying gaskets. In addition, you should create a suitable device for cutting.

To solve this problem in terms of the method, it is proposed to capture the material of the tape when cutting on both sides by the cutting edges of the knife, forming an acute angle and executed each straight or convex towards the tape. Mostly the knife is led through the material of the tape with a noticeable vertical clearance, and the knife is spontaneously centered in relation to the amplifying gasket contained in the tape.

To solve the problem, it was proposed, in addition, a device for cutting the above type, in which the cutting edge is made straight or convex towards the tape, at an acute angle to the cutting edge is an additional cutting edge, and the tape is located when cutting between both cutting edges.

Thanks to, mainly, the V-shaped location of both interacting cutting edges can be unusually quickly and with a long service life of the blades of the knife, even with steel reinforcement. Cutting a rubber tape about 2 m wide with a reinforcement of steel cables occurs in less than 2 minutes without the formation of dust and with a slight noise. To implement the method, however, the operator is required.

How to cut rubber with a knife:

Rubber is quite diverse in its properties, ranging from very elastic and rather supple material and ending with elastic durable rubber plates. The use of rubber can be found the most diverse, for example, cut a tap bass suitable in size, heel for boots, or non.slip stand for a glass surface. Many cut out of car tires of various kinds of animals, swings, or make interior items. You can make flower beds from car tires, but for this you need to know how and how to cut a car tire.

The secret is very simple to carefully and just cut a piece of rubber, you will need a sharp knife, of course. And ordinary water.

First you need to outline a fishing line for a trimmer cut (it was enough for me to just install a knife blade).

Cutting thick rubber with a knife becomes quite difficult as the blade deepens into the thickness. The rubber begins to become viscous, and if you overdo it, then the rubber can even melt. Whatever happens, and the knife through the rubber passed as if alkaline, it must be moistened with water (and not with butter, in no case to moisten with oil).

The rubber when getting wet becomes slippery, and the knife blade does not get stuck and will not melt the rubber, thereby you will get an even and high.quality incision without much effort.

The importance of high.quality docking

The tape is one of the most wear.long parts of any conveyor. more than half of the breakdowns of transporters are associated with the output of their construction of the working canvas, which accounts for most of the load. In addition, the working surface is subject to additional mechanical influences, the nature of which directly depends on the operations performed. For example, this may be a gradual abrasion during the transportation of building materials or contact with the cutting edge during cutting confectionery products from sheet dough.

However, not only the strength of the conveyor tape itself affects the uninterrupted line of the line, but also the quality of the docking of its ends and the professionalism of the installer, which performed the work.

How can you cut the conveyor tape if you do not have a special machine?

If the tape is thin and without reinforcing elements, then it is quite possible to cut it manually. To do this, you need a special knife for metal.

In order to cut the conveyor tape across it: it is necessary:

• Make markings on the tape on both sides;
• Cut the canvas from both sides towards the center;
• Carefully cut the cut from the edge to the center of the canvas.

In order to perform longitudinal cutting of the canvas, it is necessary:

• Install the tape on the equipment and set the width we need;
• Stretch it through the shafts and carry out longitudinal cutting;
• So that rubber and fabric elements are less relaxed during operation, the edges can be treated with adhesive composition.

You can also use special tools for cutting tapes. electric knives. They significantly reduce the time of cutting with further connection or replacement of the element of the canvas. With the help of an electric grid, the cutting of rubber is performed quickly enough and without much effort.

How to cut a reinforced conveyor tape?

To work with this type of ribbons, you cannot use automatic machines (the product is cut by hand). The rubber part of the canvas is cut to metal cables, and they are cut using special metal knives.

Also, cutting conveyor tapes is carried out using an angular grinding machine. However, when working with it, it is very important to follow the safety rules. Processing “angular grinding” products that contain chalk, cement or abrasives. prohibited.

During the operation of conveyor tape, the often found problem is its uneven wear. This means that not the entire length of the canvas is erased evenly, but, for example, the edges of the tape or its central part are more damaged. You can solve this problem by cutting off a damaged or deformed area along the entire length of the canvas. The disadvantage of this method is that the width of the tape will respectively decrease significantly, but it can be used on a narrower conveyor system.

Features of the laminate cutting process

Starting to lay a laminated floor, you need to know not only how to cut a laminate at home, but also how to use tools correctly. Among the main determining moments regarding the features of working with laminate, the following can be noted:

• Large efforts should not be used when cutting laminate;
• With a poorly cut, the board should be laid by the damaged side under the baseboard;
• To obtain the perfect cut, the workpiece should be placed downward when working with a corner grinding and a circular saw or upside down when an electrician;
• Before the rez, check the calculations several times in order to prevent damage to the materials;
• Figure cuts should be performed using a template for measuring bends, gluing construction tape into the place of cutting.

Metal mounts

The advantages and disadvantages of the following types of fastening are these:

• Crucifixes. They are made of wire, characterized by lightness, require an increase in the length of each joint. They are usually used for tapes up to 10 mm thick with a pulley diameter up to 24 mm. The segments of the wire hooks are delivered in the form of stripes connected by the card assembly. To facilitate reinstalling, a hard paper channel is used, which is removed after use.
• Flasps in the form of brackets. The reliability of their use and the allowable load increases due to the compression of the upper and lower plate of the clasp with double brackets. They pass through both plates and cross on the bottom. Only a hammer and a portable tool are required for installation, which simplifies the installation. Flasps are suitable for ribbons with a thickness of 1.5 to 6.4 mm and for pulleys with a diameter of 50 mm.
• Stamped segments are the best choice if the restoration of the conveyor tape requires a low.profile articulated mechanical joint without the use of mounting tools. This design is a continuous strip of loops with sharp teeth, which simply clog with a hammer through the end of the link. Such a fastener is less durable than a wire hook or bracket, however, it differs in the minimum downtime of the conveyor.

Basic characteristics and labeling rules

The main characteristics for each tape are reflected in its marking.

It consists of a set of capital letters and numbers by which you can determine its type and purpose. For example, the belt of the brand 2T2-240-4-TK-300-6-3-BN. The first three characters 2t2 indicates that this tape is heat.resistant and can be used in conditions at temperatures up to 150 s. It has a standard width of 240 cm and consists of 4 layers of fabric gaskets of the TK-300 brand.

The thickness of the working rubber gasket is 6 mm, a non.working 3 mm. This tape has a rifled side (BN).

Methods of cutting and connection

Conveyor ribbons are produced in rolls with large meters.

Therefore, for a specific mechanism, it is cut with a subsequent connection. The cutting process can be carried out on special equipment not mediocre at the manufacturer or in the trading organization.

At the installation site, the tape is cut using a grinding machine (corner grinder) using a cutting circle.

• Hot vulcanization. It is produced in the factory on special devices. This method gives the most effective attachment of joints.
• Cold vulcanization using adhesive compounds.
• Using mechanical connectors. Such connectors include: special locks, mechanical connectors of the RShM type, steel brackets, articulated connectors, for example, mind 1000 11, connective connectors of the type K20, K27 and T.D.

The mechanical connection is considered the simplest.

Twitteen turnstiles: characteristics and installation features http: // Euroelectrica.RU/Turniketyi-Tripodyi-Harakteristiki-I-Sosobennosti-Montazha/.

Interesting: Types and arrangement of fire hoses

Tips in the article “Advantages and features of the discs of Danfoss heat exchangers” here.

But it does not provide a high degree of reliability, therefore, during the operation of such tapes, professionals recommend systematic monitoring of this connection.