How to cut plexiglass without chips. What can be done with a corner grinder and where to start

How to cut plexiglass

Options than cutting 2 mm and thicker millet.glass at home, a lot. We will analyze in detail the most effective and easily accessible.

Hacksaw

In terms of hardness and complexity of processing organic glass, comparable to beech. It is simply cut with a hacksaw or, if the volume of work is small, a home.made cutting made of a cutting canvas. For processing, select a blade with frequent small teeth. First, the workpiece is marked, draw on it a fishing line for a trimmer cut. Most often it is direct. It is very difficult to cut a curved part with a hacksaw. The markup is good to perform a felt.tip pen or marker. He leaves a clear mark.You can do otherwise. Scratch a fishing line for a trimmer with a sharp nail or knife. It is necessary to cut slowly, avoiding strong heating. To prevent sticking the blade, it is recommended to periodically water the cutting area with cold water. The cut from the hacksaw is uneven, requires finalization by grinding.

Cutter

It is convenient for them to use with small volumes of work, when the thickness of the sheet does not exceed 2-3 mm. In construction stores, a cutting device is sold for. With its help, direct cuts are performed, it is difficult to do curvilinear. Before cutting, the workpiece is marked. Then the metal ruler is pressed tightly to the intended line. With effort is carried out with a cut on the sheet. Do this several times to get a drink with a depth of about half a plate. Then put it on the edge of the table or workbench and break the edge with the exact movement.

The cut is uneven, it is polished. In some cases, a homemade cut from a hacksaw blade on metal is used. They take a canvas, sometimes even in use, on a sharpened circle, they make a sharp “nose” to it, so that it is convenient to saw. The opposite edge will be a handle. It is wrapped with island. A homemade cutter is ready. They work for them in the same way as a hacksaw.

Electric

For work, only a jigsaw with an adjustable number of revolutions is chosen. It is best to take metal files, if this is not possible, the blades for the tree are also suitable. In this case, they should be with small and frequent teeth. An electrician can be performed not only by a direct cut, but also a curved. True, it will not be easy to do. In any case, they start with markings.

The file is placed on the fishing line for the trimmer cut, turn on the tool. Choose the smallest speed and minimum speed. Try to move slowly so that the saw does not warm up. When signs of melting the material appear, the work is stopped, poured onto the cut of cold water. It’s easy to notice the melting. Plastic in the section of the section becomes milky white, a smoke appears and a characteristic smell appears.

Electrofreing

With the help of a cutter, you can make a high.quality even cut, but at the same time the cutting node is quickly triggered. For cutting, choose a cutter with a thickness of no more than a millimeter. Another minus is a strong smoke during work, since acrylic is warming. Without cooling, he can not only melt, but also foam. Therefore, it is necessary to bring water to cool the cutting area. The easiest way is to supply a coolant from a plastic bottle, a small diameter tube is inserted into the cork. In such a simple way you can achieve a transparent and even cut.

Is it possible to cut a corner grinder

Experts recommend this only if the sheet is quite thick. Its thickness should exceed 5 mm. only direct cuts are performed by corner grinder, curvilinear are impossible. The tool cuts quickly, acrylic glass does not have time to overheat and melt. It does not stick to the cutting knot.

For work, choose a disk on which there are three large teeth. It is intended for processing a tree, but copes well with the plexiglass.

How to cut a tree, plywood, wood-piece stove

Despite many questions and attempts to cut products from wood with corner grinding, many experts do not recommend using this tool for such work, but to take other tools for these purposes. electrolobsics, circular saws, etc.D. This is due to a high degree of danger in the process of performing such work. Among the reasons for increased danger, the most important are:

• The probability of capture by teeth of the disk of a large amount of wood, which will lead to a sharp slip in the tool from the hands;
• Heating the disk during the cut process, which leads to its fragility. In this case, even a small bias causes the disk destruction, which is why its small pieces will scatter to the sides;
• High probability of disconnecting attacks, which can lead to injury to the master.

Now there is a wide variety of special tools for wood work. So why risk your own life?

The main features of organic glass

To achieve good results during work with the bend of organic glass, its features should be taken into account. They will allow you to get rid of a possible marriage and overspending of the material. The bastard of an organic glass at home is quite a complicated operation.

First of all, it is necessary to correctly calculate the size of the future detail, taking into account the bending radius. If the experience is not enough, it is advisable to make a layout of the future part of cardboard or thick paper (if the part is not large).

When choosing the material, it is necessary to clean the workpiece, it is better to rinse it with clean water and remove all the small particles that are on the surface. This occurs due to the formation of an electric charge on the surface. It is necessary to avoid the use of any abrasive materials, even the smallest fractions. This will lead to a significant decrease in the transparency of the future detail. After washing, professionals allow organic glass to dry for 24 hours, preferably at room temperature. If time is limited, you can use the construction hairdryer. In this case, it is necessary to observe the thermal regime. The temperature of the directional air flow should not exceed 80 ° C. To get a good result, use an empirical approach, which allows you to calculate the drying time. According to this approach, you need to spend one hour on every millimeter of glass thickness. Therefore, if the glass has a thickness of 3 mm, it must be dried at least three hours.

After drying, you can start work. However, it should be remembered that it is more advisable to carry out the heating of the required area from the opposite side of the bending surface. If you need to get a given inner angle, warm the outer side of the glass.

It is necessary to take into account the heating temperature. Organic glass, as a material made of organic compounds, can not only warm up, but melt and even light up. Professionals advise maintaining the heating temperature of about 150 ° C. If, in addition to the task of changing the configuration of the surface, it becomes necessary to fill a certain form with organic glass, it must be heated to a temperature of more than 170 ° C.

An important feature is the need to warm such an area of ​​organic glass, which exceeds the thickness of the glass by three times. Bending the glass with a thickness of 4 mm, the stripes of 12 mm wide should be heated

For the material with a thickness of more than 5 mm, it is necessary to heated on both sides along the line of the planned bend.

After completion of work, it is necessary to cool the part, without the use of quick cooling methods (flow of cold water or air). Such a rush can lead to the formation of internal cracks, bubbles, deformations. Therefore, in order to obtain the required bending angle, it is necessary to carefully observe the technological sequence.

Suitable tools

Options than cutting 2 mm and thicker millet.glass at home, a lot. We will analyze in detail the most effective and easily accessible.

Hacksaw

In terms of hardness and complexity of processing organic glass, comparable to beech. It is simply cut with a hacksaw or, if the volume of work is small, a home.made cutting made of a cutting canvas. For processing, select a blade with frequent small teeth. First, the workpiece is marked, draw on it a fishing line for a trimmer cut. Most often it is direct. It is very difficult to cut a curved part with a hacksaw. The markup is good to perform a felt.tip pen or marker. He leaves a clear mark.You can do otherwise. Scratch a fishing line for a trimmer with a sharp nail or knife. It is necessary to cut slowly, avoiding strong heating. To prevent sticking the blade, it is recommended to periodically water the cutting area with cold water. The cut from the hacksaw is uneven, requires finalization by grinding.

Cutter

Polymethylmethacrylate of small thickness can be cut by an office or mounting knife, a homemade cutter.

To make the cutting line for the cutting of the cut, it is necessary to make markings. Along the intended cut line, you need to place the metal ruler and press it tightly with your hand. Neat, but confident movements, spent several times with a cutter along the ruler. When the canvas is cut by more than 50%, gently break up the material along the line of the resulting fold. Irregularities and roughness should be treated with a sandpaper or a grinding machine.

As for the shortcomings, this method of cutting plexiglass requires a certain dexterity and skills. Lack of experience and inaccurate movements can cause damage to building material.

DIY cutting methods

But how to cut plexiglass at home, which tool will be preferable? It largely depends on the chosen type and thickness of the material.

Some craftsmen prefer to use a cutter or knife-cut, which is sold in construction stores. You need a flat surface and a metal ruler. After measuring it should be carried out several times on the edge of the cutter. The line will act as a limiter. If the sheet was cut by more than half, then it remains only to break off the material along the line. After that, it is necessary to start stripping the edges and use the carpentry high. If it is not at hand, then a suprafil or sandpaper is quite suitable.

A nichrome thread has proven itself well, which can make not just a cut, but create a certain recess or complex figure. For its operation, the easiest transformer for 24 volts is usually used. When heated by the threads, the plexiglass begins to melt, and even a complex pattern will be able to do in a matter of minutes.

We must not forget about the simplest and most affordable method. DIY glass cutting in home or garage conditions usually involves the use of such tools as a scabbard for metal. Of course, the cut will be somewhat rough, but this is easy to fix with a file, file or fine sandpaper.

Spitsky screwdriver is also able to help in a dead end situation. Its blade is enough to warm with a soldering iron with a capacity of more than 25 W, and then press the end part to the outflow and draw a straight line for the trimmer. Organic glass begins to melt and a groove appears. The operation will not take much time, and the steel line will serve as a guide.

Features of the material

Acrylic glass is called plastic. It turns out when mixing methylacrylic acid with essential components and their subsequent polymerization. Known under the names of Acryl, Plexiglas, Organ. Not inferior to glass in transparency, but at the same time has less weight. When heated to 90-100 ° C, the material becomes plastic. It can be bent, give the desired shape. This property must be taken into account when processing. When heated, it is easy to deform the workpiece.

Acryl begins to melt at 160 ° C. The blade of the power tool in the cutting process heats up and heats the processed part. The temperature quickly moves the melting point. The plexiglass melts, its particles stick to the cutting node, which makes it difficult to work. Therefore, it is advisable to use cooling. So, in the production, blowing a stream of cold air is carried out or water is supplied. The last method is usually used in the home workshop.

Rules of cutting

In order to qualitatively cut the plexiglass with their own hands at home, experienced craftsmen advise to adhere to some rules (they are applicable not only to acrylic, but also to Plexiglas, as well as cellular polycarbonate).

• Cut the figure workpiece in size or sawn down an even piece of acrylic glass will be much easier if before starting work to warm up the material above the heat source: a gas burner or a construction hairdryer. You need to do this at a considerable distance, so as not to smell the material.
• Cutting out a harvesting from a plexiglass of a small thickness of 2 mm to 5 mm can be made using an electric jigsaw. With it, you can not only make a straight cut, but also cut the circle. To work, you need to take a narrow and thin canvas with small teeth.
• Cocking the glass is easier than a canvas, which has a marking mp. S. Steel for the manufacture of paintings has hardening and high strength.
• It is necessary to cut glass at low speeds of the cutting canvas. You can choose the speed for each tool in the process of work practically. In the process of sawing, it is important to ensure that acrylic glass does not begin to melt.
• Performing work to cut organic glass should be in protective glasses or mask. When sawing the material, a large amount of fine sprinkled chips are formed, which scatters in different directions with high speed.

The largest difficulties in case of home.made organic glass arise when creating complex curved cuts. The easiest way to solve such a problem is to use the use of laser industrial equipment, where automated control allows you to perform all the necessary functions with the highest accuracy and without human participation. Manually figured cutting acrylic is performed according to the pre.made template. The easiest way is to make such a cut with a cutter. The contours of the resulting workpiece will be with zazubs and roughnesses, which are eliminated by grinding method.

At home, accelerate the process of cutting organic glass using hot nichrome wire connected to a voltage source of 24 V. Heated nichrome wire pays acrylic material through the right place of the cut. The edges of the cut are obtained by smooth.

It is quite possible to assemble such a device on your own at home, the main thing is to choose high.quality nichrome wire with the right diameter that could withstand heating to a temperature of 100 ° C.

How to cut a plexiglass

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Acrylic glass (polymethyl methacrylate) is a solid transparent plastic, better known as a plexiglass. Plexiglas, or organic glass, is mainly used instead of glass due to its strength, it is not as fragile as ordinary glass. You can buy Plexiglas in sheets and cut it with ordinary wood tools. The second part describes how to cut small and large sheets of organic glass.

Use this method to cut small pieces of plexiglass. (A sheet with which you can easily cope without outside help).

• Leave as much paper as possible on the glass until you complete your project. When you are ready to remove the packaging, just pick up one angle of protective packaging and remove it.

Put the sheet (still covered with protective packaging) on ​​a flat even surface. If you do not have a workplace, you can put goats for a file of firewood. Use as a large number of work surfaces as possible to support the weight of the plexiglass.

Take the measure to measure the piece you want to cut off. Do not use fabric or metal measuring tape. For this material, the measure is best suited.

• Install the measure on the line you marched.
• Draw a glass cutter or knife from five to ten times along the line. The deeper the incision will be, the easier pieces of plexiglass will be disconnected. There are several ways to cut off the plexiglass:
• Use the glass cutter.
• Cut the sharp end of the paper knife or its dull side.
• Cut the plexiglass on both sides to make it easier to break off. Technically, you do not “cut” the plexiglass, you just make deep cuts to make it easier to break off.

Place a cut off a piece on the edge of your workplace. If only one part is cut off, place it so as to clearly see the fishing line for the trimmer of the cut that you noted.

Press on the cut part. Press strongly enough to break off the cut part. It is easier to do this if you place the bars of the tree along a piece of the plexiglass and press on it. This pressure will be more than enough.

• Pick up a piece of organic glass on the table or machine.
• With the help of a motopile, burn glass angles. This method is suitable if your penigns sheet is at least 5 cm thick. Place the plexiglass so that you have enough protrusion to provide a sufficient gap for the saw blade.
• Take a drill with a buffer for thicker pieces of plexiglass. Cover the grinding lining with a polishing mixture before starting to polish the surface of the glass.

Use high.speed metal blades. Buy blades intended for cutting plexiglass. Use a carbide blade if you cut more than one sheet of plexiglass at a time or a thick piece.

• In a bottle, mix together a couple of drops of an emulsion of water to get a spray.
• Spray the blade with this solution. There is no need to apply this solution abundantly, and in most cases it will not be useful at all.

Work with a saw at the right speed. The ideal speed when cutting a plexiglass is 3450 revolutions per minute. The speed of the material should be about 10 cm per second. Keep the correct and constant speed so as not to break the plexiglass or so as not to jam the blade.

Pour sharp corners. Use an electric saw or a polishing drill to smooth out the corners.

MK how to cut an organic glass of 10 mm. (and thicker) quickly and evenly.

How to cut plexiglass?Up to 1 mm. It is enough to make an incision on one side. A paper knife.From 1 mm. up to 2.x (2.5 mm) incision on both sides.But 3 mm. you can’t cut it out with a knife. Surzaks are used. hooks made of filled steel. On the photo ; from above the cutter from the saw blade, below. From the file.

Millet.glass with 10 mm thick. (and wider) in principle, in principle, you can smash.T.e. 2 mm. On each side and try to break. But it will be crooked, not beautiful and terrible tiring. And if the thickness is 20 mm? You can cut with a hacksaw. will be more curved and no less boring.Therefore, boldly put an object for a circular saw

Feel free to put a plexiglass under the saw and. Cut the desired size. It’s all about the disk feed. If too fast. Such teeth, of course, will smash an organic glass or leave the burrs at the edges that “is not a grain of grains”.If too slow. plexiglass will begin to melt and stick to the disk.Without rushing, smoothly, without effort, we serve the saw and get “very karacho”.

The plane very quickly became smooth, but not transparent, but matte.That’s why. Three further on the “microns” (zero).

The plane has become almost transparent and if wiped with oil, maybe so it will go. But we do not need “and so will go away”? We polish on the felt circle with the paste of goi.If someone does not have such a circle (and you do not have it) you can simply rub with a piece of felt or on a piece, and if it is completely trouble, then you can do without pasta. Only more time will leave.

This is what happened as a result. Width of organic trigger 60 mm. (6 cm). And the book lines can be seen perfectly.It took everything for about 20 minutes. not more. This is taking into account the fact that I am the “brake” incredible and take everything to a turtle step.

Interesting effect (photo without flash). The line “grabbed” from the page and “took out” by 6 cm.Probably somewhere can be used. I just don’t know. where?

Using a hacksaw or other similar tool

In this case, almost any saw can be used, most often in this capacity is a hacksaw for metal, jigsaw or other similar tool. With such a cutting method, it should be borne in mind that the plexiglass has poor thermal conductivity and the heat itself melts the material that is released at the site of sawing. The result is often the cutting of the cut after passing the hacksaw.

To avoid this, they often use water to cool the cut site.

You can greatly facilitate the work using the power tool (electric saw, electrolobian or angular grinder). For better cutting quality, the tool should work at high speeds. How all work is done, shown here:

Useful tips

There are some tips on how to cut plexiglass without chips. To achieve a pure cut, leave acrylic for a while over a gas burner.

Another option: you can use the simplest lighter. True, you will have to spend much more time.

With the help of an electrician, you can cut out a plexiglass. Take narrow saw canvases.

When you purchase them, find those on which there will be a designation mp.S. These are the most effective devices to solve the problem than cutting off plexiglasses.

During work, follow the speed of the tool. The number of revolutions depends on this. In practice, the speed is selected experimentally. The most important thing is that the plexiglass does not begin to melt.

Be sure to put a protective mask on your face. This will protect themselves from fragments, which during cutting will fly at a huge speed.

Peculiarities

It is important to consider that the physical characteristics of the polymer affect the power tool when cutting. Because of them, problems often arise on how to cut plexiglass at home

He begins to melt as soon as the temperature reaches the mark of 160 degrees. Bend it when reached only 100 or even 90 degrees. As a result of a slab of large thickness, it is not possible to process using a simple disk saw. You have to resort to other options.

This material has enough pluses and minuses. The advantages include:

• high transmission;
• low thermal conductivity;
• resistance five times higher than that of glass;
• environmental cleanliness;
• stability when exposed to bacteria, moisture, microorganisms;
• Electro insulating properties.

It is bad that acrylic is inclined to superficial damage, easily lights up, microcracks often occur in the bending places.

There are many tools on the market that allow you to make an even cut.

Cutting or sawing

To perform this operation, the saws are mainly used:

Disk saws

In industry, acrylic is usually cut on cutting disc saws with a table, and in trade. vertical panel. In mass production, automatic cutting lines equipped with computer control are used. The technological map must be mutually linked by three main parameters:

When cutting thick (more than three millimeters) sheets and blocks, cooling the cut zone (for example, with cooling spray guns should be used without fail). Although quite often this requirement is neglected for two reasons:

• There is no way to install a cooling node (due to the lack of free space);
• Unwillingness to introduce an additional operation of cleaning the workpiece before the subsequent operation (gluing, for example, or painting).

Ribbon saws

Ribbon saws, which are usually used for work on metal and wood, are often used to cut the edges of molded plexiglass products and contour cutting of organic glass. As a result of the use of strip saws of the fishing line for the cutting trimmer, it turns out quite rough, so the subsequent requires additional processing. Depending on the cutting contour, the saw width is selected in the range of 3. 13mm. Number of teeth. from 3 to 8pcs. one centimeter of the length of the canvas.

Laser

The most convenient method of sawing acrylic is a laser. However, this method cannot be applied at home, it is used exclusively in industrial production.

A thin laser allows you to make accurate incisions and cut even the smallest details of the future structure or product. If necessary, you can contact a specialized workshop or an enterprise that is engaged in the production of organic glass and products from it. It is recommended to make drawings in advance and mark on the polymethyl methacrylate canvas.

The laser allows you to carefully chop and plexiglass even small parts, is used only in industrial production

How to cut plexiglass

Recently, in the manufacture of various products, executions are often used. It is one of the first composite materials, is a combination of glass properties with high plasticity.

A fairly common issue can be called how to cut plexiglass. This is due to high mechanical strength and some other properties.

Cut plexiglass when applying a wide variety of methods, which we will talk more about more about.

Production methods of cutting

Orgagslo was widely used due to lightweight and good flexibility. Today it is used when creating greenhouses or arbors. For prolonged use of the material, several methods of production processing were developed:

Often use special milling machines, which are characterized by high performance and versatility. Their high cost determines that the installation is carried out exclusively in mass production.

Some features of the use of industrial equipment

All industrial equipment is characterized by what allows you to automate the process of cutting composite materials. To date, laser cutting is most often used. Among its features, we note the following points:

• Processing accuracy is about 0.005 millimeters. This is achieved due to the formation of a laser beam 0.1 millimeters.
• All formed edges are smooth and transparent, the waste is practically not formed.

Land and tape saw machines are widely used. This is due to their relatively low cost. However, such equipment does not allow processing along a complex trajectory.

When conducting machining, the tool and the material itself can be very heated. Orgage is characterized by less resistance to increased temperature, when heated begins, a large amount of smoke is formed. Air flow or clean water can use as cooling.

Kryazuvka for metal

A fairly common tool can be called a hacksaw for metal. It’s easy to work with it, the actions when processing plexiglass are the same as in the case of metal or wood. Among the features of the use of hacksaw on metal, we note the following points:

• A cut lines are applied on a sheet of paper, which greatly simplify the cutting process.
• When cutting, the attention of the evenness of the stab is given, due to which a qualitative cut is formed.
• It is not recommended to saw too quickly because the material may heat up. In a plastic state, deformation occurs.

The resulting cut in almost all cases is rough. That is why it is necessary to carry out additional grinding.

Rezak for organes is sold in various specialized stores. This tool is suitable if the sheets of the material have a small thickness. Among the features of the use of the cutter, we note the following points:

• To obtain an even cut, a ruler is used. It can be made when using a tree. The ruler should be fixed on the processed surface.
• The sheet is cut through the thickness of the thickness by 50%, after which the sheet can be chosen with a light movement.
• Due to the use of the cutter, the cutting process is significantly accelerated, but the resulting cut will have low quality. That is why additional grinding is carried out.

If desired, you can make a cutter with your own hands or purchase it in a specialized store.

Cutting of plexiglass can be carried out when using a milling cutter or circular saw. When choosing a cutter, you should give preference to options with a thickness of no more than one millimeter. It should be borne in mind that at the time of cutting, the cutting part quickly wear out.

At the time of cutting the cutter, a large amount of smoke and heat is formed. Therefore, water should be used to cool the surface. Due to the gradual cooling, you can get a quality cut.

The circular saw should have small teeth, which are located in a short step. Processing when using a saw with a large pitch of the tooth can lead to cracks and many other mechanical defects appear on the surface.

Figure cutting plexiglass

Most difficulties arise during curly cutting. To obtain a complex surface, you can use various manual tools or industrial equipment. The easiest way is to get a workpiece during laser cutting, since the automated machine controls the position of the tool with high accuracy.

Hand.shaped execution of plexiglass is carried out according to a previously prepared template. A manual tool leads to the fact that the cut becomes rough and it is necessary to carry out additional grinding.

At home, you can assemble a machine, the cutting element of which is represented by a nichrome thread. When heated, it begins to cut the material due to melting. A similar design can be built with a combination of nichromy threads, on which a voltage of 24 V through a transformer is supplied. The thread in question can withstand the load provided and heat up to high temperature.

In some cases, a jigsaw or glass cutter is used. Each master selects the most suitable technology depending on his skills. The test and error is selected, when using which it will be possible to get the required product.

for laser cutting plexiglass

The production of our company’s cutting company is located (TTK) is convenient for the POS-Extra PoS pickup. If necessary, we deliver to any regions of the country.

Address delivery for free when ordering from 50,000 r.

The main advantages of organes are

The main advantages of artificial glass are the simplicity of its processing. Polymer glass does not beat on small parts, it can be given the desired shape. You just need to know the main techniques of processing, cutting, and have a special machine and tools in stock. Only polymer glass combines outwardly beauty, glass transparency and strength, ease of modern plastic. Sometimes polymer glass can successfully replace glass and plastic. And artificial glass can be treated with several techniques: sawing, strict, turning. Polymer glass will be cut differently at home and on production machines, the main thing is not to scratch the glass, and so that the material is not covered with microcracks.

If you do not plan to cut polymer glass yourself, but are going to make a product from it, then you can contact any workshop for help, where you will be cut any size according to your sketches, in any form. Only you will select the material yourself, and with the rest you can consult with the master of the company where you turned.

• The most popular method of cutting in production is laser, allows you to cut large sheets with a laser beam. The details are accurate, and the remains after such processing do not happen.

• In the workshops you can find a special machine for cutting plexiglass in the form of a disk or strip saw. If a laser is needed for a straight section by an exact cut, then a saw can cut out any of your orders for the most difficult blank. True, do not expect even and smooth lines from this tool. For perfect surface processing by cutting, cutter is suitable.
• Freak is a machine for cutting wood, plastics, acrylam. And with a competent approach and correctly selected revolutions, it will perfectly cut out any, even a complex surface from a plexiglass.

Since plexiglass is heated, the processing is performed at high speeds.

If you plan to process polymer glass on your own at home yourself, it is better to watch the video before working how to cut an plexiglass, where the masters will not only tell you about cutting methods, but also clearly demonstrate the use of tools.

Cutting plexiglass at home

• The main option for the house is cutting polymer glass with a cutter. First, with the help of the ruler, all lines for cuts are planned. Then they spend several times along these lines with a cutter. No need to cut the thickness of the entire markup, you just need to break the sheet, leaving a cut on the line several times. A cut knife can be made independently, but it’s easier to buy it in any construction store.
• The easiest way to cut is the use of a hacksaw for metal. Many are reluctant to use this method due to the resulting untidy and rough cut, which will need to be processed.
• Successful for cutting are a circular saw and cuts up to 1 mm thick. But in this case, it will sometimes be necessary to cool the saw, since the surface may remain rough, and when decorating, the work may be accompanied by the release of unpleasant smoke. If water is used in the process for cooling, then the edge of the incision is even and quite transparent.
• Just as in the case of a bend, we cut the surface of the organic wiper with a nichrome thread. For heating the thread, we use a transformer, and from action wire will come the glass melting. In this case, you can cut out indirect lines, and even figured sections.
• On the advice of home masters, many devices can be used to cut out of glass. For example, a slotted screwdriver is suitable in alliance with a soldering iron. The blade of the screwdriver is heated with a soldering iron and a screwdriver is drawn for a cutting trimmer. Then the glass breaks without problems.
• It looks very beautiful in the photo furniture made of plexiglass. On your own, you can, for example, cover the surface of any table in the house with curly glass. For these purposes, a special figured cutter is picked up.

It turns out polymer glass can be processed with any locksmith tool, the main thing is not just cut, but by a given size and using the correct technology.

Organic glass is one of the most popular structural and crafts. Thanks to his own. Orgasthlo is widely used in industry, construction and everyday life. The domestic use of acrylic glass is very diverse. souvenirs, keychain, business brothers, as well as decor elements, lamps, aquariums and much more are made from it. Such widespread use in everyday life is due to its high strength, low weight, attractive appearance and ease of processing.

Most often, home masters face the question: for pieces of various sizes and thicknesses

How to do this and what tools are best used for cutting plexiglass. we will consider further.

Briefly about milling

Preparation for milling consists of several stages:

• Creating a file with the required part in vector format.
• Adjustment and uploading to the machine of this file by the CNC operator.
• Fixing the workpiece on the desktop.
• Launching the machine.

The process of milling processing consists of many passages of the cutting tool (cutter) on the workpiece. The number of passages depends on many factors, such as: the thickness of the workpiece, its hardness, type of cutter, type of processing (black or finished), frequent cases of milling of the workpiece, leaving allowances that are cut into one passing at the finish stage of milling.

Milling is used where the high accuracy of the resulting product is necessary and when it is impossible to achieve the desired result in another way of processing.

Due to the work of the cutter, you can perform the following tasks:

MK how to cut an organic glass of 10 mm. (and thicker) quickly and evenly.

How to cut plexiglass?Up to 1 mm. It is enough to make an incision on one side. A paper knife.From 1 mm. up to 2.x (2.5 mm) incision on both sides.But 3 mm. you can’t cut it out with a knife. Surzaks are used. hooks made of filled steel. On the photo ; from above the cutter from the saw blade, below. From the file.

Millet.glass with 10 mm thick. (and wider) in principle, in principle, you can smash.T.e. 2 mm. On each side and try to break. But it will be crooked, not beautiful and terrible tiring. And if the thickness is 20 mm? You can cut with a hacksaw. will be more curved and no less boring.Therefore, boldly put an object for a circular saw. Pay attention to the “teeth”.

Feel free to put a plexiglass under the saw and. Cut the desired size. It’s all about the disk feed. If too fast. Such teeth, of course, will smash an organic glass or leave the burrs at the edges that “is not a grain of grains”.If too slow. plexiglass will begin to melt and stick to the disk.Without rushing, smoothly, without effort, we serve the saw and get “very karacho”.

Wipe the traces of the saw on fine sandpaper. Akhtung! Fighting sheet should be even t.e. not twisted into a tube, otherwise you will fill the edges.

The plane very quickly became smooth, but not transparent, but matte.That’s why. Three further on the “microns” (zero).

The plane has become almost transparent and if wiped with oil, maybe so it will go. But we do not need “and so will go away”? We polish on the felt circle with the paste of goi.If someone does not have such a circle (and you do not have it) you can simply rub with a piece of felt or on a piece, and if it is completely trouble, then you can do without pasta. Only more time will leave.

This is what happened as a result. Width of organic trigger 60 mm. (6 cm). And the book lines can be seen perfectly.It took everything for about 20 minutes. not more. This is taking into account the fact that I am the “brake” incredible and take everything to a turtle step.

Interesting effect (photo without flash). The line “grabbed” from the page and “took out” by 6 cm.Probably somewhere can be used. I just don’t know. where?

Using a hacksaw or other similar tool

In this case, almost any saw can be used, most often in this capacity is a hacksaw for metal, jigsaw or other similar tool. With such a cutting method, it should be borne in mind that the plexiglass has poor thermal conductivity and the heat itself melts the material that is released at the site of sawing. The result is often the cutting of the cut after passing the hacksaw.

Read how to cut plexiglass at home

To avoid this, they often use water to cool the cut site.

You can greatly facilitate the work using the power tool (electric saw, electrolobian or angular grinder). For better cutting quality, the tool should work at high speeds. How all work is done, shown here:

Useful tips

There are some tips on how to cut plexiglass without chips. To achieve a pure cut, leave acrylic for a while over a gas burner.

Another option: you can use the simplest lighter. True, you will have to spend much more time.

With the help of an electrician, you can cut out a plexiglass. Take narrow saw canvases.

When you purchase them, find those on which there will be a designation mp.S. These are the most effective devices to solve the problem than cutting off plexiglasses.

During work, follow the speed of the tool. The number of revolutions depends on this. In practice, the speed is selected experimentally. The most important thing is that the plexiglass does not begin to melt.

Be sure to put a protective mask on your face. This will protect themselves from fragments, which during cutting will fly at a huge speed.

Peculiarities

It is important to consider that the physical characteristics of the polymer affect the power tool when cutting. Because of them, problems often arise on how to cut plexiglass at home.

He begins to melt as soon as the temperature reaches the mark of 160 degrees. Bend it when reached only 100 or even 90 degrees. As a result of a slab of large thickness, it is not possible to process using a simple disk saw. You have to resort to other options.

This material has enough pluses and minuses. The advantages include:

• high transmission;
• low thermal conductivity;
• resistance five times higher than that of glass;
• environmental cleanliness;
• stability when exposed to bacteria, moisture, microorganisms;
• Electro insulating properties.

It is bad that acrylic is inclined to superficial damage, easily lights up, microcracks often occur in the bending places.