How To Make Light On A Tiller With A Generator

13th March 2021

How can you make a light on a tiller?

How to make a light on a tiller, because most models are not equipped with headlights? tiller (mini-tractor) is a mechanism that is designed for agricultural work (plowing, cultivation, watering, etc.). Many models can be used as a vehicle by means of trailers. In this form, tillers transport people and goods, which makes harvesting easier.

Unit electrical system

Medium and heavy tillers are equipped with an electric generator that charges the battery and powers the headlight. The main function of the battery is to start the engine of the mini-tractor using an electric starter. On medium and heavy tillers, it is possible to connect several headlights (main and rear for a trailer), direction indicators.

The power of the working generator is sufficient for the installation of additional electrical equipment, as well as for the stable simultaneous operation of all electrical devices of the tiller. Manufacturing plants have provided for the possibility of additional installation of electrical equipment and equip mini-tractors with generators with a power reserve of about 30%.

The battery capacity corresponds to the starting current of the electric starter. Most mini-tractor models are equipped with generators without electrical excitation. It will be replaced by constantly rotating magnets. Most often, manufacturers install single-phase generators that produce alternating current.

Self-installation of the headlight

If the unit was purchased without a lighting system, then you should not be upset. You can install it yourself. Some manufacturers sell the lighting kit separately (headlight, wires and switch), earning extra money from this option, realizing that most owners will use the tiller as a vehicle. The engine has a special place for connecting the factory headlight. It would seem that this is a little money in comparison with the price of a mini-tractor, but why spend it if the lighting can be made from improvised means?

Let’s consider in detail how to connect the headlight to the tiller. The first step is to find the lighting element itself. Almost every owner of the unit has another mechanical device (car, moped, scooter, tractor), to which additional headlights are attached. If this is not the case, then a used headlight can be purchased at disassembly points or in the automotive market to save money. If possible, it is best to purchase a new headlight that can be matched to the color of your mini tractor. A headlight for a small motorcycle or scooter is suitable for this.

It is necessary to purchase both a toggle switch and the required length of electrical wire.

The most convenient place to install the toggle switch (switch) of the headlight is the steering column near the gear lever.

We install and fix the switch. Next, we move on to installing the headlight. Find a place that’s comfortable for her. The front of the engine or the steering column is best suited for installing this equipment. Experts advise to mount the headlight on the steering column tube, because the one placed on the engine will get dirty when driving in the rain. Next, we stretch the wires. If there is a place on the tiller for connecting the factory headlight, then we connect the wires to it, but if it is absent, then it is most convenient to draw the power from the terminal of the oil pressure indicator lamp. Next, we connect the wires to the switch, and from it we pull the cord to the headlight, using the tiller body as a mass. We fasten the wires with clamps or electrical tape to the steering column.

Tiller wiring diagram

Before installing lighting on a tiller, it is worth considering its class. These medium and heavy units are equipped with a generator, which serves as source of charge for the battery and power for the headlight. On these variants of the mechanism, it is possible to connect several headlights (front and rear for the trailer to the tiller), as well as direction indicators.

The launch of the tiller is provoked by an electric starter and a storage battery, which is installed in a special pallet and firmly fixed to the frame of the mechanism. The battery is powered by a generator. The generator’s power is sufficient to engage all the necessary electrical devices of the mechanism and connect the headlights to the tiller. The manufacturers themselves have foreseen the desire of users to figure out how to make light on the tiller, using for this purpose generators on constantly rotating magnets with an automatic voltage regulator with a power reserve of about 30%. To connect all sources of electrical power to the generator, it is worth collecting them in a single circuit with double insulated wires. The diagram described above is an ideal picture, but sometimes you have to modify something or figure out how to connect a headlight.

How to make light on a tiller?

Many manufacturers produce this agricultural mechanism without built-in lighting. Here the question arises of how to connect the headlight to the tiller yourself with your own hands.

How to connect a headlight to a tiller with your own hands

Many Tillers are sold without factory connection of headlights. But do not be upset about this, because even an inexperienced master will be able to understand how to make a headlamp for a given agricultural unit.

You can use different kinds of lighting elements:

Additional lights from a moped, scooter, tractor, car or other vehicle at your disposal.
You can buy a used headlight on the automotive market at places for parsing and sorting transport and electrical parts.
You can select a new headlight taking into account the color of the mini-tractor itself.

The ideal option is to choose a headlight for a scooter or small motorcycle. In addition, it is worth purchasing the required length of an electrical wire and a toggle switch for switching lighting.

The toggle switch is most conveniently connected to the steering column near the gear lever. The headlight itself can be located in the place of the steering column or on the front of the engine. But the first option will be preferable. On the engine, the headlight will constantly get dirty while the mechanism is moving, especially when it rains.

The next step in connecting the headlight will be pulling wires to it. The mechanism may provide a connection point for the factory headlight. In this case, we just connect a wire to it. If it is not available, then the power should be removed from the terminal of the oil pressure warning lamp. We connect the wire to the switch, and then to the headlight. The cord should be attached to the steering column using electrical tape or clips.

Also, many are concerned about the question of whether it is possible to make light on a tiller without a generator. It is worth noting that a battery is required, which will be installed using a quick-release mount and recharged in the workshop.

The tiller has a wide range of uses, ranging from plowing the ground, pumping water to cultivating virgin lands and transporting heavy loads.

Using a generator

If the unit is equipped with its own generator, then the solution to the issue of arranging lighting is greatly simplified. You just need to install the flashlight and supply power to it.

To do this, you will need the following tools and devices:

electric drill;
soldering iron;
screwdriwer set;
spanners;
nippers;
stationery knife;
electrical cable;
heat-shrink tubing;
headlight, side and turn lights.

Installation of a headlight on a tiller using a standard generator is carried out in the following sequence:

The bases of the lighting fixtures are screwed to the unit body. It is advisable to place the headlamp on the tiller on a separate bracket located on the front with an elevation above the ground of 100-120 cm.
On the steering column we install buttons for turning on the lamp, turning and side lights. You should choose devices of increased strength, in a waterproof design. Fixation is carried out with clamps or self-tapping screws for metal.
The electrical cable is pulled into a corrugated tube. This must be done so that the wiring is protected from moisture, mechanical damage and rodents. The corrugated tube is pulled to the steering column and frame so that there is no sagging.
The wires are connected to the generator and the terminals of the electrical equipment. The engine is started and the lighting system is tested. After that, all twists and joints are isolated.

When idling and at low speeds, the light dims. To keep the lighting constant, you need to use a voltage regulator or install a powerful generator.

Electric generators from MTZ tractors and ZAZ cars have proven themselves well.

These devices are compact, they can easily find a place on the body of the cultivator. To connect a non-standard generator for a tiller, you will need to make an additional bracket. It is assembled from a steel angle on the frame of the machine (there are many videos available on the Internet with a detailed description of the manufacture).

Battery lighting

You can make a light on a tiller without a generator by installing a 12V rechargeable battery. The battery from a motorcycle, moped or boat is taken as a power source. Don’t give up your car battery. If you put a heavy power source on the cultivator, then you can solve several associated problems. equip the unit with an electric starter and significantly weight its body. In addition, it will be useful to be able to illuminate the area at night without the engine running. This feature can be useful for a picnic or night fishing.

Installation of a headlight on a tiller using a battery is carried out in the following sequence:

Arrangement of the frame for the power supply. It is best to use a steel corner for this. The frame should be fixed directly to the frame of the motor cultivator body. After lowering the battery into a niche, it is firmly fixed in it using steel straps.
Attachment of a lantern and auxiliary lights. The headlight on the tiller is placed so that it illuminates the widest possible sector without dazzling the operator and oncoming vehicles. It is better to choose devices with an adjustable glow angle.
The location of the electric cable in the corrugation along the unit body. Installation and connection of control devices. The tester checks the correct assembly of the electrical system.
Connecting the wire to the battery terminals, leading the wire to the junction box. Connection of wires to the switch, insulation of joints, joints and twists.

In order for the battery capacity to last for a long time, LED lamps must be inserted into the lanterns. They consume negligible amount of energy, creating bright lighting.

If the battery is not located under the standard hood of the tiller, then a separate casing must be made. To do this, you can take a piece of dense plastic, give it the desired shape and screw it to the homemade racks on the frame.

When deciding to install a battery, you should consider recharging it. To do this, you will need to purchase a charger or install an electric generator on a motor-cultivator.

How to make a light on a tiller with your own hands

The question of how to make the light on the tiller has to be decided by everyone who purchased this unit without a standard headlight. Today, most models of domestic and foreign production are designed to work only during daylight hours. And those that have a built-in flashlight do not always provide high-quality lighting. The factory headlight illuminates a narrow sector in front of the car and quickly becomes dirty. Ready-made kits are on sale that can be installed on the Tiller Neva, Plowman, Volgar, Forza and other domestically produced units. With an average quality, such sets are expensive. You can save well if you make a light on the tiller with your own hands. With a headlamp, the cultivator will become much more functional and more convenient to use. Consider the options for how to connect the headlight to the tiller.

Light without battery and generator

When deciding how to make a headlamp for their tiller, most make the most difficult technical decisions. Making a light without a generator and battery can be simple, fast and inexpensive if you use bicycle lights. This option can be used as the main or alternative light source for any motor vehicle: tiller, cultivator, lawn mower, snow blower. A properly sized lamp can also be fitted to a motorized dog, towing vehicle or snowmobile.

Bicycle lights have the following advantages:

no need for wiring;
minimum financial investments with high efficiency;
reliability in all weather conditions;
availability of its own charger for portable batteries;
the ability to mount on the steering column on the brackets that come with the kit;
quick removal for manual use or for charging.

It costs two bicycle lights to purchase. It is advisable to use one for the main beam, the second for lighting directly in front of the unit.

How to make light on tiller MTZ-09

Tiller MTZ-09, like many others (for example, Neva, Zubr, Agat) is not equipped with a headlamp for working in the evening and at night. If necessary, lighting can be made and installed by hand.

To make a headlamp for the MTZ-09, MTZ-09n or any other tiller yourself, you will need:

electrical wire;
LED or halogen light bulb (optimal power. 5 W with a minimum angle of light scattering);
a body from a faulty energy-saving diode lamp, or from a small bicycle headlight;
household switch or toggle switch.

To connect the lighting to the tiller, you can use the algorithms proposed above: through a battery without a generator, or using a standard generator.

How to make a light on a tiller with your own hands. good to know

Many manufacturers produce this agricultural mechanism without built-in lighting. Here the question arises of how to connect the headlight to the tiller yourself with your own hands.

From ignition

This is the easiest way to create a light source. You need to route the wire with one end to the ignition and the other to the headlight switch. Such a light source will work stably. This method of connection also has a disadvantage: with the ignition off, you cannot turn on the headlight.

All of the above lighting installation options are compatible with absolutely any brands of tillers and mini tractors manufactured both in Russia and abroad.

How to make light on a tiller, see the video below.

How to make a light on a tiller without a generator?

It is possible to provide lighting on the tiller without using an electric generator. It is enough to get a 12-volt battery with an LED lamp, or a gel battery (for example, from an electric scooter).

The first task is to find a suitable place for the future battery attachment. The best for this is the section of the frame between the motor and the gearbox.

The following steps for installing the headlight are as follows:

preparation of a reliable stand-mount for the battery (can be welded from the corners);
fastening the battery stand to the tiller frame with 4 bolts;
place the battery on the stand and secure with a metal plate, 2 long bolts and 2 nuts;
run the wires to the headlamp and switch. After that, solder the contacts at the junction points, insulate them with tape.

We also suggest that you familiarize yourself with the video, which describes how to install headlights on a tiller powered by a removable battery:

This type of illumination gives a fairly bright, powerful and uniform beam. The charge is enough for several hours of battery use. The only drawback of such lighting is that the battery will need to be recharged regularly.

Tillers from manufacturers Neva, MTZ, Centaur and other firms do not have headlights as standard. But with the help of our advice, your tiller will become your reliable assistant, both day and night.!

Tiller wiring diagram

With your own hands

Almost all owners of tillers resort to using headlights from Soviet light vehicles as lighting equipment. This is one of the easiest ways to solve the problem.

But do not forget that such a light will not be bright enough, and it is unlikely to please you with a long service life.

Therefore, the best option is considered to be the independent manufacture of such electrical equipment. You do not need to purchase expensive sources and equipment. All you need is the same headlight from a Soviet car. You will only replace the inside.

So, to begin with, the outer glass and other elements, fixed with plastic clips, are removed from the headlight. The next step is to make a dummy body of the lighting device. It is made of plaster. Liquid gypsum is poured into the base of the fixture and spread evenly over the entire base. Wait until the plaster is completely dry, then the impression must be carefully pulled out.

Please note that experts do not recommend artificial drying, so it is better to wait until the gypsum hardens naturally.

Three layers of fiberglass must be applied to this template. Be sure to apply epoxy between coats. It is inexpensive, on the market it.

After all the steps taken, your workpiece should lie at room temperature in a hermetically sealed container, without air penetration. Wait until the dummy is completely dry. Next, you will need to grind the product so that there are no irregularities on it.

Now comes the most important step. you need to make glass. To do this, you need to heat the oven to a temperature of 180-200 C. Buy thin slats in advance and make a stand for them. The manufacture of such a structure will require about 10 rails. Then attach the fiberglass to it. Remove the protective layer of the material. Otherwise, the workpiece will absorb all the dust. You can send the workpiece to the oven.

Open the oven periodically and check the product. As soon as it begins to deform, you can take it out and apply it to the material that was prepared a few steps above. All this is again sent to a sealed container with a tight-fitting lid. Wait for complete hardening.

The resulting headlight is carefully polished. For these purposes, you can even use sandpaper. Next, we treat the surface with a solvent and wait until it dries. The next step is to install an incandescent lamp with a buffer gas. One halogen lamp in Russia costs about 700 rubles. Instead, you can use LED strip as a more budgetary replacement.

Do not immediately install the lighting fixture. Previously, it must be checked several times for short circuits, and only after that the headlight can be attached to the tiller. Do not use a suspended structure to install it. Such a light source must be fixed in at least four places.

Without generator

Another method of connecting lighting is widespread among operators. Here it will be possible to do without using a generator. You will need a 12 volt battery and LED strip.

There is no need to specially purchase a new battery. For this purpose, you can use an old electric scooter battery.

How to Make Free Energy generator Light Bulb by 12v Motor Homemade new inventions tech project 2018

In addition to the source code, you must think in advance where this device will be mounted. If you are the owner of a large vehicle, then the ideal solution would be to install a battery between the gearbox and the engine.

Step-by-step actions:

Using welding and an iron angle, you need to make a stand for your gel battery. It is attached to the frame of the mini tractor.
A battery is installed from the inside, which is clamped by a pair of bolts and a metal insert.
Wires are laid from the battery to the power button. All joints must be sealed and insulated with heat-shrinkable tape.

This kind of lighting will turn out to be very bright. However, this method of installing headlights has one negative side: a full charge of the battery is enough for literally a couple of hours of operation, after which it will need to be recharged again. This is a very significant disadvantage for those who work intensively with a mini tractor.

Connecting the headlight to the tiller generator

Installing the light on the tiller with your own hands is quite simple if you use a regular electric generator of an agricultural machine for this. Especially for this, many equipment manufacturers produce tillers with generators, the power reserve of which is slightly increased specifically for mounting lighting. Thus, the power of the node is quite enough for uninterrupted power supply of lighting devices and sound signal.

To install the headlights on the tiller, and connect them to the generator, you need to proceed in this order:

Connect the generator by means of a wire to the switch, which should be fixed near the steering wheel or in another place convenient for the operator;
Dissolve the wiring from the switch and connect to the headlamp, then check the operation of the lighting device;
Then disconnect the wires and place them in a dense corrugation that protects the wiring from moisture and mechanical damage.

If the generator has a sufficient power reserve, then the headlight will shine uninterruptedly and brightly. If the unit is not powerful enough, the headlamp will flash every time the engine goes into operation at low rpm. In this case, it is best to change the standard tiller generator to a unit from MTZ tractors. It should be remembered that to install a new generator in the tiller structure, additional support frames will need to be welded, and a lighting coil must be used to connect the node.

After connecting, regularly check the integrity of the wiring contacts, otherwise, if moisture gets on them, a short circuit may occur in the tiller’s power supply.

How much adrenaline is in your blood

Therefore, it is necessary to think over a number of steps in advance:

used electrical circuit;
way of power supply of headlights;
the right choice of light.

Lighting on the tiller can be done by yourself

For heavy tillers

In heavy tillers, generators and belt transmission are not used, therefore, rechargeable batteries are used for the light source.

It is recommended to install batteries from motorcycles, since they have sufficient power, small dimensions and weight.

The only drawback is that you need to make and fix the battery holder yourself. For this, an iron profile or corners welded into a single structure are suitable. And for greater reliability, the product is treated with a soft material, after which the battery is attached.

How to make a headlight on a tiller?

As a lighting on a tiller, many owners of special equipment install headlights of domestic and foreign cars. This option is expensive and unreliable. There is not enough outgoing light, and the system itself will not last more than a few months. Alternatively, they develop a headlight for a tiller with their own hands, which allows you to get the necessary lighting and equipment power.

Step by step instructions for making:

Purchase an old, inexpensive headlight. Equipment from Soviet cars is suitable.
Remove glass protection and other elements fixed with plastic fasteners from the device.
Pour the dummy headlight using plaster, for which the finished material is poured into the device and remains until completely dry. After that, you can remove the cast, preserving its integrity.
The resulting template is applied in three layers of fiberglass, each time treating the material with epoxy resin. After processing, the future headlamp must dry in a vacuum.

Many owners install the headlights of domestic cars as lighting on a tiller

Then they start making glass on their own. This will require an oven, special slats and fiberglass. It is necessary to make a platform from the rails, which is placed in a preheated oven up to 180-200 C °, where fiberglass is placed without a protective film.

When the material begins to deform, it can be pulled out and applied to the finished workpiece. After pouring out the mold, it is necessary to place the future headlight in a vacuum.

After complete cooling, the product is sanded with sandpaper.

The final stage is the installation of electrical equipment, installation of the lamp.

Before using the headlight in the tiller, it is necessary to check the operation of the device and the absence of short circuits several times in order to avoid damage.

From ignition

An alternative version of the light on the tiller with your own hands without a generator is to connect to the ignition contacts. Each time after starting the engine, power will appear and the installed headlight will light up. The main drawback is the inability to turn off the equipment until the tiller dies.

When considering options for how to put a headlight on a tiller from the ignition, they think about the convenience of using lighting. It is necessary to consider additional elements that will allow you to turn off the light when parking, regardless of the state of technology.

Connection to the ignition contacts. an alternative version of the light for the tiller

How to make a light on a tiller?

Many manufacturers of tillers produce equipment designed for operation during the daytime, therefore lighting elements are not provided. To cope with the problem, the owners install the lighting themselves, extending the life of the electrical equipment. Below are the details on how to make the light on the tiller, the features of mounting the headlights, as well as the difficulties encountered and how to solve them.

From generator

Most manufacturers make tillers with electric generators with sufficient power for the regular operation of equipment and connecting lighting. If the equipment is weak, you can replace the generator with a more suitable type.

Without a generator and battery, you can connect the lighting yourself

Step-by-step installation instructions:

connect wires to the generator contacts, and one of them must be connected via a button;
conduct wiring from the generator and switch to the lighting fixture and check the operation of the system;
fix the headlamp to the frame and use protective elements to prevent moisture and damage.

You can independently connect the lighting without a generator and battery, but this will require a headlight with an independent power source.

Lighting options for vehicles of any class

Although manufacturers create tillers without lighting, they additionally sell ready-made lighting kits for their own products. In this case, there are no questions about the connection and the quality of the systems. If you do your own lighting development, it can be difficult.

Power generator

After you have built the main part of the light source, you need to connect it to the generator. You can use any standard electric generator from a mini tractor. For this purpose, many trailer manufacturers produce vehicles with excess capacity. This power is just spent on lighting and installing a car signal.

This generator is more than enough for a given light source.

To equip the tiller with lighting, just follow the steps below:

First of all, route the wiring from the generator to the headlight.
Install the power button near the steering wheel, or in another place convenient for the driver. A wire is also removed from it and connected to the headlamp. Check the quality of the lighting and the operation of the power button.
If all is well, then disconnect all wiring. The wires should be protected with a corrugation. Otherwise, you could inadvertently pick up and damage them. Also, without protection, the possibility of water ingress and short circuit is not excluded.

If the generator is powerful enough, you get very bright lighting with high beam. The low power of the generator may be indicated by the constant flashing of the headlight at high loads on the tiller. If you are faced with just such a situation, then a reasonable solution would be to replace the standard unit with an electric generator from any tractor made in Minsk. Its power will definitely be enough for you.

Do not forget that if you are installing a third-party generator, then standard mounts will not work for it. You will have to cook additional ones. Lighting coil is used for connection.

After successful installation, check the wiring. Get in the habit of checking your contacts every time you work with a tiller. Otherwise, moisture may enter, which will affect the operation of the tiller as a whole.

With your own hands

Almost all owners of tillers resort to using headlights from Soviet light vehicles as lighting equipment. This is one of the easiest ways to solve the problem.

But do not forget that such a light will not be bright enough, and it is unlikely to please you with a long service life.

Please note that experts do not recommend artificial drying, so it is better to wait until the gypsum hardens naturally.

Three layers of fiberglass must be applied to this template. Be sure to apply epoxy between coats. It is inexpensive, on the market it.

How to make a light on a tiller?

With your own hands
Power generator
Without generator
From ignition

In the modern world, all mini tractors are very well equipped. Despite this, not everyone has lighting equipment. However, solving this problem will not be difficult. Everyone can put a headlight on a tiller without having any knowledge in electrical engineering. Everything is done very simply and according to the instructions.

Without generator

Another method of connecting lighting is widespread among operators. Here it will be possible to do without using a generator. You will need a 12 volt battery and LED strip.

There is no need to specially purchase a new battery. For this purpose, you can use an old electric scooter battery.

Step-by-step actions:

Using welding and an iron angle, you need to make a stand for your gel battery. It is attached to the frame of the mini tractor.
A battery is installed from the inside, which is clamped by a pair of bolts and a metal insert.
Wires are laid from the battery to the power button. All joints must be sealed and insulated with heat-shrinkable tape.

From ignition

All of the above lighting installation options are compatible with absolutely any brands of tillers and mini tractors manufactured both in Russia and abroad.

How to make light on a tiller, see the video below.

Without generator

Another method of connecting lighting is widespread among operators. Here it will be possible to do without using a generator. You will need a 12 volt battery and LED strip.

There is no need to specially purchase a new battery. For this purpose, you can use an old electric scooter battery.

Step-by-step actions:

Using welding and an iron angle, you need to make a stand for your gel battery. It is attached to the frame of the mini tractor.
A battery is installed from the inside, which is clamped by a pair of bolts and a metal insert.
Wires are laid from the battery to the power button. All joints must be sealed and insulated with heat-shrinkable tape.

Power generator

This generator is more than enough for a given light source.

To equip the tiller with lighting, just follow the steps below:

First of all, route the wiring from the generator to the headlight.
Install the power button near the steering wheel, or in another place convenient for the driver. A wire is also removed from it and connected to the headlamp. Check the quality of the lighting and the operation of the power button.
If all is well, then disconnect all wiring. The wires should be protected with a corrugation. Otherwise, you could inadvertently pick up and damage them. Also, without protection, the possibility of water ingress and short circuit is not excluded.

Do not forget that if you are installing a third-party generator, then standard mounts will not work for it. You will have to cook additional ones. Lighting coil is used for connection.

How to make a light on a tiller?

With your own hands
Power generator
Without generator
From ignition

In the modern world, all mini tractors are very well equipped. Despite this, not everyone has lighting equipment. However, solving this problem will not be difficult. Everyone can put a headlight on a tiller without having any knowledge of electrical engineering. Everything is done very simply and according to the instructions.

With your own hands

Almost all owners of tillers resort to using headlights from Soviet light vehicles as lighting equipment. This is one of the easiest ways to solve the problem.

But do not forget that such a light will not be bright enough, and it is unlikely to please you with a long service life.

Please note that experts do not recommend artificial drying, so it is better to wait until the gypsum hardens naturally.

Three layers of fiberglass must be applied to this template. Be sure to apply epoxy between coats. It is inexpensive, on the market it.

From ignition

All of the above lighting installation options are compatible with absolutely any brands of tillers and mini tractors manufactured both in Russia and abroad.

How to make light on a tiller, see the video below.

How to conduct lighting on motor vehicles from a generator?

The easiest way to make a light on a tiller with your own hands is from a “native” electric generator. If the manufacturer provides for such a possibility, then the installed generator has a certain power reserve. It will be enough for the normal functioning of the key electrical appliances of the tiller and power supply of additional installed electrical equipment (turn signals, headlights, sound signal).

The algorithm for connecting light from an installed electric generator does not differ in complexity:

Connect the power generating device to the switch on the steering column using a wire;
Dissolve the wiring system from the switch to the electrical equipment (on the tiller it is a headlight);
Place the wires in a corrugation to protect them from mechanical damage. So they will not dangle and interfere when working on the unit.

If the generator is at a high enough power level, the lighting will be good. When the light goes out at low speeds, it is necessary to change the installed electric generator to a device from a tractor or machine.

You can install a generator from “Zaporozhets”. The device is small in size, therefore it is easy to fit in the area between the motor and the gearbox. Installation is simple. Fasteners are pre-made to fasten the generator and fix it to the frame: strong metal slats are welded to the frame, after which the clamp is attached.

The presented diagram will help you understand the correct attachment of the device to the tiller.

An electric generator from an old or new car is able to provide normal lighting for the tiller. It is also possible to solve other problems with the connection of various electrical equipment.

Connecting lighting to the tiller

A large number of different types of tillers are presented on the agricultural machinery market. But not all models have regular lighting. This problem can be solved with the help of simple modernization manipulations.

How to make a light on a tiller without a generator?

It is quite possible to connect the light on the tiller without a generator. You will need an LED lamp and a 12-volt battery. You can use the battery (battery) from the car, the gel battery that is installed on e-scooters / e-bicycles.

It is important to choose the right place for installing the battery. It is often compact in size, so you can use the area on the frame between the engine and gearbox.

The installation of the battery is carried out as follows:

Steel fasteners are being prepared. They should be sized to fit the battery;
The ready-made fasteners are screwed to the frame with four bolts to securely fix them;
The battery itself is installed, for which you will need two bolts, nuts and a metal plate;
The electrical wire runs from the battery to the switch, then to the electrical equipment (headlight on the tiller). All sections of the connection of wires are fixed by soldering and are qualitatively insulated.

As a rule, the headlight connected to the battery shines evenly and intensely. The battery charge will last for a couple of hours of continuous operation, but periodically it will need to be recharged from a power source. Therefore, it is worth trying to make the light on the tiller from the ignition. The wire connects directly to the ignition system, toggle switch and headlight. So the lighting is switched on only during the operation of the unit.

How the headlight is connected to the tiller?

Not all Tillers are equipped with a headlight. Therefore, making lighting on the tiller with your own hands,

you need to decide on a suitable part:

To make a headlamp, you will need some elements: the body of an old or burnt housekeeper, a small piece of electrical wire, a toggle switch (switch) or a simple switch.

You can connect the headlamp to the tiller by adhering to the following scheme:

Secure the toggle switch. Its location must be practical and reliable. Optimally. the steering rod of the unit near the shift lever;
Put the headlight on the tiller. For this, the manufacturers have provided a special place in front of the engine or on the steering column. The stationary lighting element in front of the engine can quickly become dirty, and the light from it is directed only to the ground. Therefore, a movable headlight is more suitable, in which the light can be directed in a certain direction;
Pull the wire. This is often done from the nearest power source. For example, a 12-volt oil pressure warning lamp, which is located on the steering unit;
The wire is located as follows: from the power source to the switch, from the toggle switch to the headlight on the tiller. All wiring must be carefully tied to the handle bar with electrical tape or secured with special clamps.

Halogens can illuminate the tiller, but their drawback is rapid overheating and failure. It is optimal to use light sources of 5 W with a small angle of dispersion, they economically consume electrical energy, shine brightly and at a long distance.

The proposed videos will help you understand the features of providing lighting for motor vehicles.

The described methods allow you to make light and install headlights on the most popular brands: Neva, MTZ, Centaur, Zubr and others. After all, most of them are without regular lighting.

Lighting without generator

When installing the light on the tiller, you can do without a generator by means of a 12 volt battery and LED strip. First of all, you need to choose a place to mount the battery. Most often, the battery device is located between the engine and the gearbox. For the reliable placement of the device, it is necessary to do a number of preparatory steps:

metal corners are welded to the frame of the mini-tractor, they form a small stand;
the battery is installed inside, reinforced with a steel plate with bolts;
wires are laid from the battery to the LED headlight;
all connections are fixed by soldering and insulated with thermal tape.

The rechargeable battery gives an even and bright light flux, allowing you to carry out any agricultural process.

Attention! The capacity of the battery will not be enough for many hours of operation of the machine; after a certain period, the battery will have to be charged. This nuance must be taken into account when choosing a backlight.

Connection by means of an electric generator

The best way to turn on the light on the trailer is to use the generator supplied with the machine. As a rule, standard electric generators for all models of this special equipment have excess power that can be used to operate the lighting fixture. The connection of the headlamp to the energy source is carried out according to the following algorithm:

using wiring, the lighting element is connected to the generator;
one of the wires is equipped with a toggle switch, which it is desirable to place at the steering wheel or in another place convenient for the driver;
after checking the functionality, the electrical wiring is placed in a protective corrugation and fixed on the body of the mini-machine.

If the standard generator has sufficient power, then the lighting will be bright and stable. When, with an increase in the load on the device, the lamp starts blinking and turns off, it makes sense to think about replacing the standard electric generator with a device from any tractor model.

Caution! When using equipment designed for other equipment, it is necessary to provide the tiller with additional support frames, which increase the strength of the fastening.

Self-made headlights

Small upgrades to an outdated headlamp will greatly increase its performance. To re-equip the luminaire filling, you need to prepare gypsum, fiberglass and epoxy. The process of alteration of the lantern takes place in several stages:

the base of the headlamp is freed from the glass and other elements attached to it with plastic clips;
To create an accurate dummy of the lamppost, liquid gypsum is poured over the entire area of the base of the lighting fixture. After complete drying, the cast is removed from the mold;
three layers of fiberglass are applied to the finished copy, each of which is treated with epoxy. The mold should freeze for 24 hours under vacuum (you can use a container with a hermetically sealed lid). Then the workpiece is carefully processed with sandpaper;
the glass for the dummy is made of fiberglass, which is placed on a special platform made of wooden slats into an oven heated to 200 ° C (before that it is very important not to forget to remove the protective layer from the surface of the material);
as soon as the fiberglass begins to deform, it can be removed and applied to the finished impression. Until complete cooling and hardening, the workpiece is again placed in vacuum;
at the final stage of the process, the homemade headlight is sanded again and degreased.

The improved lantern can be equipped with one or a pair of halogen lamps or LED strip. After that, the product will be ready for installation on a mini-tractor.

Important! It is possible to install the headlamp on the tiller only after a complete check of the lighting device and exclusion of the possibility of a short circuit. For installation, it is desirable to use a rigid structure with four fasteners.

Helpful information

tiller is a universal agricultural mechanism that is used to perform various tasks on personal plots, dachas and vegetable gardens. The versatility of the device allows you to use it both for land work and for transporting crops and other goods. Unfortunately, the complete set of many mini-tractor models does not provide for the presence of lighting elements. Therefore, the question of how to make a light on a trailer is relevant for most owners of this compact and practical machine.

DIY lighting installation

Manufacturers of special equipment offer spare parts for tillers and ready-to-connect lighting kits, consisting of a headlight, toggle switch and wiring. However, many owners of units, to avoid additional costs, prefer independent preparation and installation of lighting equipment. Installing lighting on a mini-tractor with your own hands does not require special skills, the acquisition of expensive materials and the use of special equipment. Headlights from various Soviet-assembled vehicles are often used as a lighting device for agricultural machines.

Note! The brightness of the old flashlight may not be enough to drive special equipment onto the track or perform a large amount of work. In addition, the service life of such a device does not exceed 2-3 months.

Work of light from the ignition system

You can install the light on a mini-tractor without a battery and an electric generator, using the most affordable way. connecting from the ignition. For the headlamp to work, one end of the electrical wire is connected to the starting system, and the other goes through the switch to the lantern. The disadvantage of the tiller light from the ignition coil is the impossibility of lighting when the engine is off.

Each of the methods for connecting lighting devices listed in the article is suitable for various models of special equipment, both domestic and foreign.

Sources:

http://pro-motobloky.ru/motobloki/svet-osvezhenie.html
http://specmahina.ru/motoblok/kak-sdelat-svet.html
http://avtovishki-v-arendu.ru/spetstehnika/kak-sdelat-svet-na-motobloke.html
http://topkarting.ru/kak-sdelat-svet-na-motobloke.html
http://stroy-podskazka.ru/motobloki/kak-sdelat-svet/
http://stroy-podskazka.ru/motobloki/kak-sdelat-svet/
http://pro-traktor.ru/motobloki/podklyuchenie-osveshheniya.html
http://1belagro.com/clients/info/zapchasti-k-selhoztehnike/sposoby-podklyucheniya-sveta-na-motobloke/

Tillers generator, light, make, tiller