Screwdriver Scrolls Under Load What To Do

We build in a ready-made power supply

To do this, you need to purchase a ready-made block with suitable characteristics and dimensions. There is enough such good on the radio markets.

Take the body with you and go to the fitting. When the desired power source is purchased, carefully separate it from the case.

Screwdriver Scrolls Under Load What To Do

We place the screwdriver in the battery box. All components must be securely fastened.

If necessary, extend the wires connecting the control board and the transformer. If the circuit touches the metal parts of the transformer during operation, a short circuit will occur.

Since the space in the case allows you to separate the board and the transformer for better cooling. Whichever quality power supply you choose, the load will be high, and overheating is possible.

It will not be superfluous to fix additional radiators on the power control microcircuits. Operate the screwdriver for a long time, disconnect it from the mains and touch the radio parts on the control board.

You yourself will understand which elements need heat dissipation. Holes for air circulation can be made in the housing.

Do-it-yourself alteration of the power supply unit will not take much time, and the cost of the purchased module is incomparable with restoring the battery’s performance.

Conversion of a screwdriver from battery to mains supply

  • Battery Disadvantages
  • The way out is a rework of the screwdriver in the network
  • External power supply
  • Battery case power supply
  • DIY screwdriver alteration
  • Using a power supply from a personal computer
  • Using a car battery charger
  • Making a homemade power supply
  • AC adapter for screwdriver in battery housing
  • We build in a ready-made power supply
  • Homemade power scheme

Those who have used a cordless screwdriver have appreciated its convenience. At any time, without getting tangled in the wires, you can crawl into hard-to-reach niches. Until the battery runs out.

Battery Disadvantages

  1. Needs regular recharging. Sooner or later, batteries will use up their cycle life.
  2. The cheaper the tool, the faster the rework time will come.

There is nothing wrong with that, but you should be aware of the fact that the manufacturer saves as much as you do. Therefore, the most expensive unit (and this is the battery) will be the cheapest when bundled.

As a result, we get an excellent tool with a serviceable motor and not a worn gearbox, which does not work due to a poor-quality battery.

There is an option to purchase a new set of batteries, or replace faulty batteries in the unit. However, this is a budget event. The cost is comparable to buying a new screwdriver.

The second option is to use a spare or old battery from the car (if you have one). But the starter battery is heavy, and the use of such a tandem is not very comfortable.

The way out is a rework of the screwdriver in the network

Yes, it loses one of the benefits of a cordless tool, mobility. But for work in rooms with access to a 220 volt network, this is an excellent solution. Especially since you give new life to a broken instrument.

There are two concepts of how to make a network out of a cordless screwdriver:

AC adapter for screwdriver in battery housing

If your instrument is not too powerful, you can place the power supply in a handle or case from damaged batteries.

External power supply

The idea is not as absurd as it might seem. Even a large and heavy buck rectifier can just stand near the outlet.

You are equally tied to the power supply and to the stuck mains plug. And the low-voltage cord can be made to any length.

IMPORTANT! Ohm’s law says at the same power, by decreasing the voltage, we increase the current strength! Accordingly, the 12-19 volt power cord should have a larger cross section than 220 volts.

Why the screwdriver does not twist under load reasons and repair. The main causes of breakdown

Depending on how the breakdown manifests itself, you can determine its causes. There are 7 of the most common types of faults that cause an electrical mechanism to fail:

  1. When the battery is worn out, the tool works poorly and requires more frequent recharging. The decision to buy a new battery and replace it yourself.
  2. Damage to the satellite or pin is a malfunction that can be eliminated by replacing components.
  3. If the screwdriver does not twist under load, this indicates improper operation of the device.
  4. Damage to the shaft or bearings is another reason for poor performance. During operation, the mechanism cracks and cannot cope with the load.
  5. Internal gear wear also interferes with the function of the device.
  6. The lack of lubrication in the gearbox happens if the tool is rarely used.
  7. It may not work due to a burned out motor winding. In such a situation, a motor replacement is required.

It is not easy to determine the cause by visual inspection of the device, it is necessary to perform diagnostics according to the following instructions:

  • Disconnect the device from the network;
  • Remove the cartridge;
  • Remove the body part;
  • Remove gearboxes and fixing plate;
  • Disassemble the gearbox to access the gears;
  • Inspect each component, assess the degree of wear or damage;
  • Replace broken parts;
  • Adjust the springs with pliers to improve instrument control;
  • Get to the bearings, check them, replace damaged ones;
  • Check the condition of the motor, brushes and shaft.

Bearings and gears wear out quickly enough during intensive use, therefore they require periodic replacement. The battery, even in high-quality equipment, should also be replaced periodically.

Features of repairing a screwdriver, if it does not twist or twists poorly

Before starting the repair, you need to prepare everything. There are several rules and recommendations that should be followed when repairing:

  • If replacement parts are required, you need to buy only original accessories issued by the tool manufacturer;
  • After disassembling the tool, it is worth checking everything, since there may be several breakdowns;
  • After repair, it is necessary to check the fixation of all parts.

If the device does not turn well or works slowly, it is possible to identify the malfunction and repair it without involving a specialist. First, you need to diagnose the causes by checking all the details of the device, and then proceed to fix the problem. If the device is under warranty, it is recommended to contact a service center with a breakdown.

If there is a problem with the rear ratchet

The ratchet may malfunction if too much oil has been used to lubricate the ratchet, or, conversely, if there is no lubricant in this part of the bike. The ratchet bearings may even crumble or begin to stick. In any case, it will be necessary to remove the ratchet and carefully inspect it, if necessary, replace the bearings, clean the parts from dirt and dust with special fluids, lubricate all thoroughly, these simple manipulations can already eliminate pedal spin.

It is worth considering that before disassembling the ratchet and treating it with lubricants, it is worth looking at it under good lighting, you can immediately see how dirty the parts are and whether there is oil there. In this case, no disassembly / cleaning / lubrication work needs to be carried out look for another cause of the problem in question.

READ  How to Convert Cordless Screwdriver to Lithium

If the cranks of the bicycle sprocket are worn out

In general, problems with an asterisk can be detected with the naked eye without proper experience. First of all, you need to pay attention to the force with which you have to press on the pedals when driving if you need to make tangible efforts, then the problem is in the sprocket. And this leads not only to the scrolling of the pedals, but also to the stretching of the chain and then the only way out is to completely replace the bicycle chain with a new one.

There are 2 more options:

  1. The sprocket is simply worn out (licked off), this happens during long-term use of the bike and in the absence of proper vehicle care. With this problem, poor grip is observed, which provokes pedaling.
  2. The sprocket is too dirty; it will have to be thoroughly cleaned with special liquids or fine-grained sandpaper.

If there is a problem with a worn out asterisk, then you need to do the following:

  • Remove the rear sprocket;
  • Disassemble the asterisk;
  • If necessary, replace parts with new ones or sharpen the sprocket teeth.

Note: experienced cyclists recommend a complete replacement of the drive mechanism and have it done in a specialized workshop.

The pedals on the bike are spinning the reasons and methods of fixing the problem

Cycling is a common problem that every owner of this two-wheeled vehicle faces. The reason for this condition can be both worn out parts of the bicycle, and improper care of the vehicle. This article will discuss the most likely causes of pedaling on a bike and how to solve the problem.

If there are problems with the transmission

Experienced experts believe that when scrolling the pedals, first of all, you need to pay attention to the transmission, it must be cleaned and thoroughly lubricated with special agents. Particular attention should be paid to the sprockets and the inter-roller space of the chain. To remove the chain for processing, you will have to dismantle the wheel.

If, even after cleaning the transmission, the pedaling problem persists, then it is advisable to completely replace the entire set.

You can repair or replace the rear hub, this will be a cardinal solution to the problem in question. We act as follows:

  • Remove the wheel from the bike;
  • We carry out the spacing of the sleeve;
  • We inspect the axle and rollers of the cone, bushing bearings for the level of wear.

Note: some craftsmen give the cone for processing on a lathe. This approach to solving the problem can delay the cranking of the pedals, but sooner or later, the rear hub set will have to be replaced in any case.

What to do if the screwdriver scrolls

The screwdriver is a great helper for interior and exterior renovations. Often purchasing a domestic or imported screwdriver, we want to get a reliable and durable tool.

However, we do not think about it, but we often forget that the reliability and durability of equipment directly depends on the storage conditions and operating rules.

Long-term use and constant loads, sometimes sometimes exceeding those established by the manufacturer, almost always lead to temporary or complete failures in the operation of the equipment or device. In the case of a screwdriver, this may be the scrolling of the chuck.

You can face such a problem even if you just bought a screwdriver, but often such a breakdown occurs at a later stage of operation.

If this happened, do not panic, it is better to start looking for the manufacturer’s service centers, because not all breakdowns you can fix yourself.

If the screwdriver scrolls, then there are reasons for this. Let’s look at the most common causes of this phenomenon.

How to troubleshoot

  • If one bushing or one bearing is damaged, you can simply replace the broken or damaged part.
  • We replace the carrier or the gearbox itself
  • You can replace the gears completely, or you can limit yourself to repairing them.

Tool breakage signs

  • Sounds that are not characteristic of the instrument during operation, that is, during normal operation, the instrument emits sounds normal for it, and in the event of a breakdown, extraneous ones are added, for example, a knock or crack, which was not there.
  • Vibration and / or chuck breakage. In this case, you may feel an unusual vibration of the tool or chuck striking during the tool.
  • The screwdriver constantly or intermittently jams during operation.
  • When the screwdriver is turned on, the motor starts to rotate the chuck using idle speed. In this case, the rotation can be easily stopped with the help of a hand, even if the device is operating at second speed.
  • Scrolling the screwdriver under load during operation. This can be a signal of a breakdown of the breakdown itself or a common cause of breakdown.

Such breakdowns should be looked for in the gearbox, clutch or speed switch. Long trouble-free operation of the screwdriver under load can cause damage such as shaft distortion. Therefore, you should strictly follow the instructions from the manufacturer.

This breakdown leads to severe runout and vibration of the screwdriver. Well, the most common breakdown among screwdrivers is wear of the bearing shaft support sleeve.

If, while working with a screwdriver, you hear a sudden crackle and notice scrolling in the switch position, then most likely this is a problem with the gearbox.

Reasons for breakage of the screwdriver

  1. Insufficient lubrication of the gearbox. In this case, disassembly and good lubrication of the latter will help you out.
  2. Bending of the gearbox shaft. Here, replacing it is likely to help you rather than straightening it. It is better to replace the part than to use the old one, otherwise you will end up with a new coupling anyway.
  3. Damage or breakage of the satellite, or the pin to which the satellite itself is attached.
  4. Worn bearings or the gearbox shaft itself.

When checking for faults, it is important to understand and see the very first signs of faults in the instrument.

We repair the screwdriver in stages

  1. We take out the engine and carefully disconnect the motor and gearbox.
  2. We disassemble the gearbox itself. To assemble it in the same way as it was, you need to photograph it or sketch out the location of the gearbox.
  3. If the teeth of the clutch are erased, then we replace it with a new one. It must be rigidly fixed.

We carry out repairs using a bench vise, drill and drill of the required size. You will also need wire cutters and some screws.

The repair process will not take much of your time and attention. If you do decide to fix the worn teeth of the old clutch rather than buy a new one, then you will need a drill and drill bit. To do this, it will be enough for you to drill several holes in the places where the teeth were and screw the required number of screws into these holes.

If parts of the screws protrude, then we shorten them with pliers and turn on the screwdriver to check the performance of the tool.

Below in you can visually see the repair process itself.

What to do if the screwdriver scrolls

DIY screwdriver repair step by step

When buying a screw gun of domestic or imported production, we hope for its reliability and durability. At the same time, we do not think much about the fact that the reliability and durability of any equipment depends on its correct operation and prevention.

With prolonged use and constant loads, most likely you will surely encounter malfunctions in the operation of the device, for example, with the fact that the screwdriver cartridge will start to scroll .

A gas boiler is an autonomous heating device, which is one of the most popular and convenient solutions for organizing heating and hot water supply in a private house. There are two types of boilers, single-circuit and double-circuit. The first ones in the basic version are intended exclusively for heating. While double-circuit also solve the problem of heating water. Let’s take a closer look at the principles of operation and the differences between wall-mounted boilers.
Screwdriver, Repair Gearbox Slips

This problem can occur regardless of the age of the machine. In such cases, do not panic and start looking for the nearest service center. If the screwdriver is scrolling, you should consider the possible reasons for this phenomenon.

Reasons for breakage of the screwdriver

READ  How to Charge a Screwdriver Battery Properly

The gearbox is not lubricated enough, in which case it will be enough to disassemble and lubricate the latter. The gearbox shaft may be bent. The satellite or the pin to which it is attached is damaged or broken. Worn bearings and gear shaft.

When diagnosing a device breakdown, it is important to learn how to identify the symptoms of a malfunction. Such signs can be:

Extraneous sounds made by the instrument during operation; vibration and breakage of the chuck; constant jamming of the screwdriver during operation. When the motor is turned on, the device works by idling rotating the cartridge, but it can be easily stopped by hand even during the transition to the second speed. If the screwdriver scrolls under load (this can be either a symptom of a breakdown or the breakage itself).

The reason for such breakdowns can be hidden in the clutch, gearbox or speed switch. With long-term trouble-free operation, the screwdriver rotates under load, a possible cause may be the curvature of the reduction shaft. In this case, the manifestation of strong beating and vibration of the instrument is inevitable. Perhaps one of the most common reasons for the breakdown of power tools in this group can be wear of the bearing shaft support sleeve.

If the screwdriver cracks and scrolls at the switch position , this also indicates problems in the operation of the gearbox.

Troubleshooting methods

If one bushing or bearing is damaged, you can limit yourself to replacing only the damaged parts. Replacing the carrier or gearbox. Replacing gears or repairing the latter.

Repair stages

Remove the motor and carefully disconnect the motor from the gearbox. Disassemble the gearbox itself (it is better to sketch or photograph their location). Dismantle the clutch with worn teeth. We make direct repair of the damaged part using a bench vise (the removed sleeve should be firmly fixed) drills and drills of the required diameter. You will also need a few screws and wire cutters for repairs.

The repair process itself will take a little of your time and maximum attention. In order to restore the worn out teeth of the retaining sleeve, you just need to drill several holes in place of the erased teeth in the retaining sleeve and screw the required number of screws into these holes. After that, you should remove the protruding parts of the screws with the help of wire cutters and test the power of the screwdriver.

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Reasons for breakage of the screwdriver

  1. Insufficient lubrication of the gearbox. In this case, disassembly and good lubrication of the latter will help you out.
  2. Bending of the gearbox shaft. Here, replacing it is likely to help you rather than straightening it. It is better to replace the part than to use the old one, otherwise you will end up with a new coupling anyway.
  3. Damage or breakage of the satellite, or the pin to which the satellite itself is attached.
  4. Worn bearings or the gearbox shaft itself.

When checking for faults, it is important to understand and see the very first signs of faults in the instrument.

Tool breakage signs

  • Sounds that are not characteristic of the instrument during operation, that is, during normal operation, the instrument emits sounds normal for it, and in the event of a breakdown, extraneous ones are added, for example, a knock or crack, which was not there.
  • Vibration and / or chuck breakage. In this case, you may feel an unusual vibration of the tool or chuck striking during the tool.
  • The screwdriver constantly or intermittently jams during operation.
  • When the screwdriver is turned on, the motor starts to rotate the chuck using idle speed. In this case, the rotation can be easily stopped with the help of a hand, even if the device is operating at second speed.
  • Scrolling the screwdriver under load during operation. This can be a signal of a breakdown of the breakdown itself or a common cause of breakdown.

Such breakdowns should be looked for in the gearbox, clutch or speed switch. Long trouble-free operation of the screwdriver under load can cause damage such as shaft distortion. Therefore, you should strictly follow the instructions from the manufacturer.

This breakdown leads to severe runout and vibration of the screwdriver. Well, the most common breakdown among screwdrivers is wear of the bearing shaft support sleeve.

If, while working with a screwdriver, you hear a sudden crackle and notice scrolling in the switch position, then most likely this is a problem with the gearbox.

What to do if the screwdriver scrolls

The screwdriver is a great helper for interior and exterior renovations. Often purchasing a domestic or imported screwdriver, we want to get a reliable and durable tool.

However, we do not think about it, but we often forget that the reliability and durability of equipment directly depends on the storage conditions and operating rules.

Long-term use and constant loads, sometimes sometimes exceeding those established by the manufacturer, almost always lead to temporary or complete failures in the operation of the equipment or device. In the case of a screwdriver, this may be the scrolling of the chuck.

You can face such a problem even if you just bought a screwdriver, but often such a breakdown occurs at a later stage of operation.

If this happened, do not panic, it is better to start looking for the manufacturer’s service centers, because not all breakdowns you can fix yourself.

If the screwdriver scrolls, then there are reasons for this. Let’s look at the most common causes of this phenomenon.

How to troubleshoot

  • If one bushing or one bearing is damaged, you can simply replace the broken or damaged part.
  • We replace the carrier or the gearbox itself
  • You can replace the gears completely, or you can limit yourself to repairing them.

We repair the screwdriver in stages

  1. We take out the engine and carefully disconnect the motor and gearbox.
  2. We disassemble the gearbox itself. To assemble it in the same way as it was, you need to photograph it or sketch out the location of the gearbox.
  3. If the teeth of the clutch are erased, then we replace it with a new one. It must be rigidly fixed.

We carry out repairs using a bench vise, drill and drill of the required size. You will also need wire cutters and some screws.

The repair process will not take much of your time and attention. If you do decide to fix the worn teeth of the old clutch rather than buy a new one, then you will need a drill and drill bit. To do this, it will be enough for you to drill several holes in the places where the teeth were and screw the required number of screws into these holes.

READ  What Lubricant To Use For The Screwdriver Gearbox

If parts of the screws protrude, then we shorten them with pliers and turn on the screwdriver to check the performance of the tool.

Below in you can visually see the repair process itself.

Features for long battery life

On the pond, no one will let you down, so the operating time of the screwdriver will depend on the amount of the stored charge. The charge reserve is equal to the battery capacity and is measured in ampere-hours. I think you understand that for ice drilling on winter fishing it is better to purchase a screwdriver with an increased battery capacity, which is at least 3 Ah. And you need to have at least two of them. Although, as I already wrote, we need a professional-grade device, and they always come with at least two batteries.

By purchasing a screwdriver with a 3 Ah battery, you can drill at least 100 holes, and if at 5 Ah, then 150-170. Although this indicator, as mentioned above, also depends on the thickness of the ice.

Thus, when buying, we give preference to devices with the most capacious batteries. Now is the time to move on to a factor like cold.

Heavy Duty Performance

Agree that the rotation of the drill in ice requires quite a lot of effort from the screwdriver. My tests have shown that a unit with a torque of at least 60 Nm can cope with such work. The same figure is confirmed by other fishermen who are already drilling holes with a screwdriver. Therefore, when buying, you need to build on this value.

But in this place it is necessary to make such a reservation: not all screwdrivers, which will have a torque exceeding 60 Nm, will suit us. Among them there are those in which a large torque is achieved due to the impact mechanism. It is good for screwing nuts and bolts, but absolutely useless when drilling ice. Therefore, for ice fishing, models that achieve high torque due to impact are not suitable.

Heavy loads also require that the screwdriver be of a professional grade, since only then can it last a long time. Professional tools are made by the following manufacturers:

  • AEG
  • Bosch (blue)
  • Dewalt
  • Makita
  • Metabo

The household class will not work, so we do not consider all sorts of bison, calibers, encores and other Chinese.

If you’ve drilled by hand before, you may remember how you sometimes got wedged during this process. Now imagine what happens if wedging occurs while drilling with a screwdriver, your hands can easily bend. To protect yourself from this, it is necessary that the screwdriver has an additional handle in the kit, which is installed on the back side of the main one. This way you can confidently hold the device by grasping it from both sides. This will keep your hands intact.

Let’s summarize this part like this: a large load requires a professional shockless screwdriver with a torque of 60 Nm. And for convenience and safety, an additional handle is also needed in the kit. We figured out the factor of heavy load, let’s move on to the need for long-term work without recharging.

Required characteristics of a screwdriver for work on winter fishing

Think and imagine what difficulties you will face when operating a screwdriver on a frozen water body? After a bit of thinking, three factors come to mind:

  • Huge pressure
  • Long battery life
  • Cold

To work confidently in such conditions, it must meet certain requirements. Let’s consider these requirements depending on each factor separately.

How to choose a screwdriver for an ice screw in 2020.?

Hello! Do you love ice fishing but tired of manually drilling holes? A cordless screwdriver can make your life easier. You can easily fix an ice screw into it and drill 100-150 holes with one charge, depending on the thickness of the ice. True, not every model is suitable for this job. What characteristics a screwdriver should have in order to confidently cope with drilling will be discussed in this article. Read it to the end, as below will be presented specific high-quality models that can withstand the required load, but have the lowest price. This article is regularly updated, so it is always up to date.

I work as a sales assistant for a power tool, so I know the assortment well. In addition, I myself sometimes go ice fishing, so I can imagine the conditions in which a screwdriver will have to work. In general, having estimated these conditions, tested some models and talked with other fishermen, I figured out which screwdriver to choose for an ice screw so that he could handle this business with honor. Let’s start describing the required characteristics.

Characteristics for working in cold conditions

This point is closely related to the previous one, since it is again about the battery capacity, which becomes less at low temperatures. Therefore, this condition again requires the purchase of a screwdriver with a large-capacity battery.

Also at this point it should be said about the types of batteries. There are three of them:

  • Lithium ion
  • Nickel-cadmium
  • Nickel metal hydride

It is believed that nickel-cadmium and nickel-metal hydride batteries do better than lithium-ion batteries in the cold. However, my tests show that modern lithium-ion batteries also do well in the cold.

But even if it turns out that your lithium-ion batteries refuse to work in a cold state, they can simply be kept warm. And where to get the heat on winter fishing? You ask. And I will answer: you yourself are the source of heat. Make additional internal pockets for batteries in your jacket, sheepskin coat (or whatever you go fishing in). Lithium-ion batteries are lightweight, so keeping them there is convenient. When you need to drill the next hole, you take out the battery. When you sit down to fish clean.

And the next point on this point is that nickel-cadmium batteries have a capacity of no more than 2 Ah, and nickel-metal hydride batteries no more than 2.5 Ah. Lithium-ion ones can also have 5 Ah. Proceeding from the fact that we need to have more than 3 Ah, we discard the nickel-cadmium and nickel-metal hydride types aside, especially since they are gradually ceased to be produced as obsolete.

So, having considered the three main factors that will affect the operation of the screwdriver in winter fishing conditions, we found out that we need a professional non-impact screwdriver with a torque of at least 60 Nm, lithium-ion batteries from 3 Ah and an additional handle included.

Which models meet these requirements?

Choosing the brand and model of the screwdriver

One of the most popular models in 2020. Is AEG BS18C2BL LI-402C. It has a solid 65 Nm torque and 4 Ah batteries. One of the main features is that it is also brushless, which means that the resource of its engine will be much longer than that of its brush counterparts. There is also an extended 6-year warranty upon purchase at Vseinstrumenty.Ru. To get it, you just need to register the screwdriver on the aeg-powertools.Eu website. It’s done for free.

AEG BS 18C Li-402C

The Makita DDF458RFE screwdriver with 91 Nm is also popular, but the batteries are less capacious 3 Ah. As you can see, AEG wins in capacity, but Makita’s torque is much higher.

With 5Ah batteries, there is an AEG BSB18CBLLI-502C screwdriver. This is essentially the same brushless device from AEG that was discussed above, but with more capacious batteries, thanks to which you will get a little more holes with it.

AEG BSB18CBLLI-502C

If the above models seem expensive to you, but you nevertheless do not want to give up the idea of ​​drilling ice with a screwdriver, then spit on everything that I wrote above about the battery capacity and an additional handle, and get yourself, for example, such device: Bosch GSR 18-2-LI Plus Professional. Yes, with it you will only drill about 50-70 holes, since the capacity of its batteries is only 2 Ah. You will also have to hold it tighter, since there is no additional handle. But it costs one and a half to two times cheaper. Therefore, those who are not so active on winter fishing can do with them.

Bosch GSR 18-2-LI Plus Professional

Well, I think this is where the article can be ended. I hope I helped you with your choice. Read also my other articles on this site! Until next time and happy shopping!