DIY circular saw from a circular saw

Safety

It should be remembered that such a stationary circular is still made by hand. Therefore, in order to avoid injury, it is better to secure your work as much as possible. You can install protection in the form of a special movable casing located above the edge of the disc.

It is also best not to make a circular with a drill. Although many craftsmen advise this method due to its simplicity and economy, at the slightest mistake, serious injury cannot be avoided.

Bed for circular saw

The most common bed can be made from an old dining table or thick wood plywood and a few slabs. Holes are drilled in the tabletop to fix the circular itself and an incision is made according to the size of the saw blade. It is important that the bed cover is not made of thin material and that it can withstand the load of the workpieces. For fastening, it is recommended to take countersunk screws so that they do not protrude above the surface and do not catch the material during processing.

How to make a circular saw out of a circular saw. instructions

Any owner of a private house or summer cottage has ever necessarily thought about purchasing a stationary circular saw. However, in most cases, the purchase is postponed indefinitely: the cost of such pleasure exceeds two or three tens of thousands, which is often beyond the means of an average citizen of the country.

But even if you are not ready to spend that kind of money on a stationary saw, you can make one yourself from a hand-held circular saw. For professional use, such an invention may not be suitable, but dissolve the boards, quickly and conveniently saw the beams or sheets. Fiberboard is quite real.

circular

To make a homemade circular, you will need:

  • Washers, nuts, bolts;
  • Metal strip;
  • angle grinder;
  • Metal corner;
  • Old table or thick sheet Fiberboard;
  • Engine.

Engine

When selecting an engine, it is imperative to pay attention to the shaft speed. You can, if desired, independently change the number of revolutions using a belt drive. The motor must be powerful enough, so you do not need to save several thousand and make it from the first thing that comes to hand, be it a drill or a mixer.

The main indicator of a homemade circular saw is the maximum thickness of the sawn bars. Usually, for home use, a cut of 1.5-2 cm is enough, but if this is not enough, then an additional lifting disc mechanism can be installed. This will make the system more complex, but will allow you to deepen the cut to the required level.

Base

In the question of how to make a circular saw out of a circular saw, the most important thing is to remember the functionality of the base. It is best to install the table on a high-quality and rigid base that does not bend or wobble. This ensures safe working and an even cut.

If possible, it will be good to weld it from a metal corner in accordance with the dimensions of the finished tabletop. In extreme cases, it is permissible to build a base like a wooden underframe.

DIY Circular Saw Crosscut Jig || Homemade Circular Saw Jig

In custody

It may seem that the design is too simple and uncomplicated, but this does not detract from the merits of such a primitive circular. It, just like its factory counterparts, does an excellent job of sawing small wooden blocks and allows you to perform carpentry operations with boards.

By the way, your homemade machine can be made multifunctional and you can also attach a plane to it. This saves space and makes the tools easy to dismantle.

Benefits of DIY

The table is made taking into account the fact that the hand tool will be installed and fixed on the table, thus turning into stationary equipment

The construction of an element with your own hands allows you to make the saw as suitable as possible for individual conditions. Difficulties in the process will not arise if you carefully study the issue. You can adjust the product to the desired size, distribute everything so that it is convenient for you.

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It is quite within the power of every master to make a table for a circular saw.

The handcrafted model will be one of a kind, which makes it unique.

Small tabletop circular stand

Table for a circular saw with your own hands. Drawings, photos, tips.

A circular saw is used to cut wood.

Using a hand saw is not always comfortable, using a table allows you to make the sawing process smoother and more accurate

The cutting base has a disc-like plane with a serrated outer edge. There are models not only of the manual type, but also with the possibility of fixing on the table.

It is difficult to work with large volumes of wood with a regular circular, so it is better to place it on a table.

There are several ways to acquire the latter for the convenience of performing manipulations. A table for a circular saw can be built independently, precisely following a certain pattern.

Deciding on the design and construction

The simplest version of a circular table is a structure made of fairly thick plywood and boards

circular

The base can be made of wood or metal. For the countertop, leafy tree species are chosen. A special hole for the disc should be made in it. Convenience should be the key property of the created table.

Care should be taken to ensure its stability. Any loosening is unacceptable, otherwise it will negatively affect safety. The countertop should have the most even surface. This will reduce the likelihood of injury during work.

A circular saw table requires the presence of guides

The structure can be supplemented with a special riving knife. He can be filmed. It is equipped with a special disc protection that allows it to get rid of the chips flying into the working.

Circular table guide carriage

Some remove the factory cover and change the factory platform to a homemade one. If you are not going to cut at an angle, you can remove the parts that adjust the inclination of the blade.

Required tools

In addition to materials, you should prepare tools.

  • pencil and marker;
  • measuring instruments including meter and tape measure;
  • jigsaw;
  • manual frezer;
  • grinding machine;
  • sandpaper (should have medium or fine grain);
  • plane and drill;
  • electric screwdriver.

You need to prepare everything in advance and keep it at hand throughout the entire process.

Blueprints

Scheme for making a table for a circular saw

Before starting work, it is recommended to go through the preparatory stage. Be sure to make a drawing. This will facilitate the process of creating the structure. First calculate the dimensions of the table, then transfer the obtained data to paper. The hole to be made in the structure must fit exactly the size of the saw. It all depends on the brand of equipment. Therefore, it is impossible to make a universal hole. The base must be stable and withstand well mechanical loads.

DIY circular table drawing

It is unacceptable to outweigh the structure to one side. The dimensions of the table top should be suitable for the cutting flow. The final version is determined based on individual desires. Some people work comfortably with a folding table or a product with small dimensions.

Drawing of a universal bench machine

An important point should be taken into account in the drawings. If you plan to leave tools or materials on the table during work, then the dimensions of the countertop need to be increased to a square meter in area. A suitable size would be 120 by 120 cm.A drawing should be done carefully and slowly in order to do everything correctly.

Circular table layout with detailed description

Necessary materials

Homemade table can be made of wood

Wood, plywood or Laminated Chipboard can be used for such a table. Fiberboard and Particleboard will also work. Some people prefer to choose steel or aluminum.

Steel plate circular machine table

It is not recommended to use plastic, it is completely unsuitable for a table of this purpose. If wood is chosen, then after the assembly is completed, the product should be treated with a special antiseptic composition. This will provide reliable protection from moisture and help prevent rotting.

To make a saw table yourself, you need to prepare materials.

  • Selected raw materials for the base. The thickness should be 21 mm.
  • The beam required for the frame. An edged board with a length of 3 meters with dimensions of 50 to 150 mm is suitable. Only 5 pieces are needed.
  • Dowels made of wood with dimensions of 10 cm.Not less than 12 pieces.
  • Wood glue.
  • Metal fasteners in the amount of 4 pieces.
  • Metal corners. Enough 10 pieces.
  • Self-tapping screws.
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Homemade circular saw from angle grinder / Pilarka tarczowa ze szlifierki kątowej

These elements must be prepared in advance and placed near the workplace.

Manufacturing process: step by step instructions

Tabletop for circular saw, ready-made

To make a quality structure, you must follow some tips. The process consists of several steps, presented in the table.

Steps Description
one The block should be trimmed on all sides using a planer. Then the frame of the future table is assembled from it. Several 5 mm holes must be drilled on each side of the countertop. Additionally, one pass-through is performed for the legs of the product.
2 Several holes of the same diameter are made in the drawers. In the legs, one through is performed. Diameter remains the same, 5 mm.
3 Proceed with installing the dowels in the table top. Before that, they are covered with wood glue. Legs and tsars are placed on top. If there are clamps with screeds, the product should be fixed with them. When the glue is completely dry, you need to fasten the drawers and legs using special metal fasteners. Additionally, it should be tightened with self-tapping screws. You can add reliability and strength to the structure by using the corners. They will become an element of additional fastening, give stability to the product. For the short side, 2 pieces are enough, and for the long side, 3 are suitable.
four The next step involves securing the saw to the workpiece from the inside. There are several methods to accomplish the task. For fastening, M4 bolts or bars with self-tapping screws are suitable. The first case is fast and reliable. The second method does not involve additional holes, which eliminates the need for drilling. It is necessary to do a drank in bars, the width of which is equal to the dimensions of the saw platform. Further, self-tapping screws and bars on both sides fasten the equipment and the countertop
five After installing the saw, you will need another larger block. It, using self-tapping screws, is fixed on the basis of the structure. Fastening is carried out at the marks made when the platform was set in a level position. These manipulations will help, when removing the saw, return it usually quickly without looking for markings.
6 The saw blade is set in place. The base is sawn to obtain a longitudinal hole. Then the product needs to be turned over
7 Then the production of the parallel stop is started. Two strips are sawn off from the plywood. Their length should be the same as the width of the table. On average, these dimensions are 10 cm.The corners should be rounded
eight The resulting strips are polished. They need to be fastened at an angle with self-tapping screws. A metal corner should be screwed inside
nine If you need to fix the stop on the base and the structure will be used often, you should attach the guide so that it is perpendicular to the disk. Attach the roller on the bottom. This will allow him to move.
circular

The structure is completed and ready to use. When performing the described manipulations, it is important to remember the observance of safety measures. Also applies to any manipulation of the circular saw.

Check the position of the table and its firmness regularly. The structure must be stable, without loosening.

Example of a manufactured table for a circular saw

Table option for hand-held circular saw with lifting mechanism

Make sure the saw is securely fastened first, then turn it on. Do not hold the cut material with your hands. This will help prevent the wood from getting in your face as the knots begin to bounce. Additionally, it is recommended to use special safety glasses when working.

Be sure to wear safety glasses for safety.

These simple tips will help you avoid injury in the workplace.

Circular from a hand-held circular saw with your own hands

The hand-held circular saw, commonly referred to as the “angle grinder”, is a very useful and important tool in the home workshop. With its help, you can easily cut a board or metal, any other modern lumber of various sections. Also, an angle grinder can cut at any angle, climb into hard-to-reach places, and so on. However, despite its mobility, the circular saw can be used as a stationary circular saw. But, in order to make such a machine, it is necessary to make a special structure from previously prepared materials. So, you need to make a table on which all sawing work will be carried out. The frame can be made using the simplest wooden trestles, interconnected by several pieces (45-50 mm each) of the board.

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What the machine frame consists of: 1- goats; 2- support boards

On the resulting base, you will need to fix the work surface. the table. This surface can be made from various materials. boards or steel sheets, metal plates, and so on. In general, make a table with what you have in stock. In this case, the dimensions of each plate should be about 150-200 m in width, and 4 mm or slightly more in thickness. When fixing the working surface, they need to be tied together using plywood jumpers, about 25 mm thick. Also, check that the width of the gap between the plates is about 12 mm, and parallelism must also be observed along the entire gap.

Circular working table: 1- plywood lintel; 2- steel (plywood) plate; 3- insert; 4. circular disc; 5- fixing screws; 6- screws; 7- support board

Now for the installation of a hand-held circular saw. It must be secured to the bottom of the table so that the saw blade is positioned right in the middle of the gap so that it is parallel to the sides of the table. Naturally, this is necessary for normal rotation of the cutting blade. In order to fix the saw in a fixed position, the required number of holes must be drilled in the work table and base plate in advance. At the same time, the surface of the table must remain smooth, therefore, for this, the front side of the base plate is countersunk, tightening the entire assembly with screws and countersunk heads. Now that the work table is ready, it can be screwed to the bed using screws and screws and nuts. Make sure the machine is as flat as possible. Otherwise, if the table is screwed on incorrectly, the machine will stagger, and you will constantly have to adjust some object under it. In the gap between the plates, insert an insert with a slot for the saw blade. Well, the circular machine is almost ready and can start working. When cutting materials, do not forget to fasten the stop bar to the table with clamps.

A useful and practical addition to your circular saw can be a miter carriage. With its help, the work on trimming the workpieces is greatly simplified, by sawing them “on the mustache”, that is, at an angle of 45 °. Immediately, we note that its design is extremely simple, and it will be much easier to manufacture it than to work without it.

So, prepare a plywood sheet, guide bars and a box of bolts and screws. Glue the guide bars on the surface of the sheet, and then screw them in with screws. The distance between the bars should correspond to the width of the homemade machine table. In the same way, you need to install the stop bolts from above. The carriage is installed on the table, and during the operation of the machine, it is fed along the guides towards the disk, making a through cut of the entire workpiece. And due to the fact that the sides have more exit than the saw blade, the miter carriage will maintain sufficient rigidity.

Miter carriage: 1- guides; 2- plywood sheet; 3-cut; 4- sides for emphasis; 5- removable bar

Thus, the workpieces are butted, pressing against the side and moving longitudinally along the table. And in order to make a 45 ° connection, you need to use a removable bar. It must be installed at a predetermined angle, then press the workpiece and perform the necessary operation.

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